Operation CHARM: Car repair manuals for everyone.

General Engine Specifications



Cylinder Head

Disassembly:





Assembly:







Torque
1st Step 17.2-22.0 Nm (2.7-16.2 ft lbs)
2nd Step tighten another 85°-95° in order
3rd Step tighten another 85°-95° in order


Cylinder Head Bolt Limits
Standard length 99.2-99.8 mm (3.91-3.92 in)
Maximum length 100.5 mm (3.956 in)

Intake Manifold Torque





Camshaft Cap Bolt

Assembly:






Torque 11.3-14.2 Nm (12.7-16.2 ft lbs)
Tighten the camshaft cap bolts a few turns in the order shown.


Main Bearing Cap

Main Bearing Cap Disassembly Sequence:






Main Bearing Cap Assembly Sequence:






Torque 54-58 Nm (40-43 ft lbs)

Connecting Rod Nut
Torque 48-50 Nm (35-36 ft lbs)

Crankshaft Pulley
Pulley to pulley boss 12.3-17.1 Nm (109-151 in lbs)
Pulley boss to crankshaft 157-166 Nm (116-122 ft lbs)

Flywheel/Flex Plate
Torque 97-102 Nm (70.9-75.9 ft lbs)

Oil Pump
Torque 19-25 Nm (14-18 ft lbs)
Tip clearance
Standard 0.02-0.18 mm (0.0008-0.0070 in)
Maximum 0.22 mm (0.009 in)
Body clearance
Standard 0.09-0.18 mm (0.0036-0.0070 in)
Maximum 0.22 mm (0.009 in)
Side clearance
Standard 0.03-0.11 mm (0.0012-0.0043 in)
Maximum 0.14 mm (0.0055 in)

Exhaust Manifold





Water Pump
Torque 7.9-10.7 Nm (69.5-95.4 in lbs)