Operation CHARM: Car repair manuals for everyone.

General Engine Specifications



Cylinder Head

Disassembly:






Assembly:





Torque
1st Step 17.2-22.0 Nm (2.7-16.2 ft lbs)
2nd Step tighten another 85°-95° in order
3rd Step tighten another 85°-95° in order


Cylinder Head Bolt Limits
Standard length 104.2-104.8 mm (4.102-4.215 in)
Maximum length 105.5 mm (4.154 in)

Intake Manifold Torque





Camshaft Cap Bolt

Disassembly:






Assembly:





Torque 11.3-14.2 Nm (12.7-16.2 ft lbs)
Tighten the camshaft cap bolts a few turns in the order shown.


Main Bearing Cap

Main Bearing Cap Disassembly Sequence:






Main Bearing Cap Assembly Sequence:






Torque 17.2-22.0 Nm (12.7-16.2 ft lbs) + 85°-90°

Connecting Rod Bolt
Torque 22.1-26.9 Nm (16.3-19.8 ft lbs)

Crankshaft Pulley
Pulley to pulley boss 7.9-10.7 Nm (69.5-95.4 in lbs)
Pulley boss to crankshaft 157-166 Nm (116-122 ft lbs)

Flywheel/Flex Plate
Torque 97-102 Nm (70.9-75.9 ft lbs)

Oil Pump
Backing plate torque 5.9-8.8 Nm (53-78 in lbs)
Tip clearance
Standard 0.130-0.206 mm (0.0051-0.0081 in)
Maximum 0.30 mm (0.012 in)
Body clearance
Standard 0.113-0.186 mm (0.0045-0.0073 in)
Maximum 0.22 mm (0.009 in)
Side clearance
Standard 0.035-0.095 mm (0.0014-0.0037 in)
Maximum 0.14 mm (0.006 in)

Exhaust Manifold





Water Pump
Torque 7.9-10.7 Nm (69.5-95.4 in lbs)