Operation CHARM: Car repair manuals for everyone.

Lighting - Front Turn Signals Inoperative

09-002/05

2003-2004 MAZDA6

FRONT TURN SIGNALS INOPERATIVE

BULLETIN NOTE
This bulletin supersedes the last issued bulletin on 01/20/05.
The WARRANTY INFORMATION has been revised.

APPLICABLE MODEL(S)/VINS

2003 - 2004 Mazda6 vehicles built before Aug. 6, 2004

DESCRIPTION

The left and/or right front turn signals are inoperative, and the turn signal indicator light in the dash may flash rapidly (approximately twice as fast as normal).

Customers having this concern should have their vehicle repaired using the following repair procedure.

REPAIR PROCEDURE





1. Verify customer concern.

2. Locate large plastic tab on turn signal bulb socket.





3. Grasp plastic tab and rotate 1/4 turn counterclockwise.

4. Pull turn signal bulb socket assembly outward and remove from headlamp assembly.

NOTE:
Turn signal bulb socket has an "air tight" fit. It may require extra effort to pull socket assembly outward.

CAUTION:
Avoid touching light bulb with bare hands. Oil from hands and fingers may reduce bulb durability.





5. Obtain two (2) 1/8" x 5/16" silicon spacers supplied in the kit.

NOTE:
A silicon spacer will be inserted under both electrical terminals on turn signal bulb socket housing to keep tension on terminals.





6. Using tweezer or equivalent tool, insert a silicon spacer between bulb socket housing and each electrical terminal.

CAUTION:
When inserting silicon spacers, do not bend or over-expand electrical terminals.

7. Slide both silicon spacers under electrical terminals.

8. Reinstall turn signal bulb socket into headlamp assembly.

CAUTION:
When reinstalling turn signal bulb socket, note orientation. Socket can only be installed one way. If installed incorrectly, damage to housing and/or contacts may occur.

9. Repeat Steps 1 - 8 for other side turn signal bulb socket assembly.

10. Verify repair.





PART(S) INFORMATION





WARRANTY INFORMATION

NOTE:

^ This warranty information applies only to verified customer complaints on vehicles eligible for warranty repair. Refer to the Warranty Wizard for warranty term information.

^ Additional diagnostic time cannot be claimed for this repair.