Manual Transaxle Removal/Installation

MANUAL TRANSAXLE REMOVAL/INSTALLATION
1. Remove the following parts:
1. Battery and battery tray
2. Air cleaner component
3. Exhaust manifold insulator
4. Wheels, tires and splash shields
5. Under cover
6. Starter
2. Drain the transaxle oil into a suitable container.
3. Remove in the order indicated in the table.
4. Install in the reverse order of removal.
5. Add the specified amount of specified transaxle oil.








Note: If the transaxle is overhauled and installed to the vehicle, perform the INSPECTION AFTER TRANSAXLE OVERHAUL and verify that there is no abnormality.

Shift Cable And Select Cable Removal Note





1. Remove the both shift cable end and select cable end using a fastener remover.

No.4 Engine Mount Removal Note





1. To prevent crushing the front fender panel, insert a wood slab of appropriate size between the front fender panel and upper apron reinforcement.

Note:
^ Wood slab height
4 door: approximately 35 mm
5 door: approximately 60 mm
^ Cut the wood slab into two pieces and insert.





2. Support the engine using the SST.

Note: A hoist or small crane can be used in place of the SST (49*0175A0).

3. Remove the battery tray bracket, No.4 engine mount rubber and bracket.

Manual Transaxle Removal Note





1. Loosen the part marked A and lean the engine toward the transaxle.





2. Support the transaxle on a jack.
3. Remove the transaxle mounting bolts.
4. Remove the transaxle.

Manual Transaxle Installation Note





1. Set the transaxle on a jack and lift into place.
2. Install the transaxle mounting bolts.
3. Tighten the SST (49 E017 5A0) so that the engine is located at the specified position.

No.1 Engine Mount and No.4 Engine Mount Installation Note





1. Install the No.4 engine mount bracket on the transaxle case and tighten bolt and nuts.





2. Install the No.1 engine mount rubber to the cross member and temporarily tighten bolts.





3. Place the No.4 engine mount rubber with the body stud bolts passing through the holes and tighten the bolt in the figure.





4. Place the battery tray bracket on the No.4 Engine mount rubber with the body stud bolts passing through the holes and tighten bolts and nuts in the order shown in the figure.
5. Remove the SST (49 E017 5A0)





6. Fully tighten the bolts.

Caution: Tighten the bolts in the order shown in the figure to prevent abnormal noise and vibration after assembly.

Tightening torque 93.1 - 116.6 Nm (9.5 - 11.8 kgf-m, 68.7 - 85.9 ft. lbs.)