Cylinder Block Assembly: Specifications

Cylinder Block
Height 221.5 mm (8.720 inch)
Distortion 0.15 mm (0.006 inch)
Grinding 0.20 mm (0.008 inch)
Cylinder Bore Diameter
Standard 83.000-83.019 mm (3.2678-3.2684 in)
0.25 mm oversize 83.250-83.269 mm (3.2776-3.2783 in)
0.50 mm oversize 83.500-83.519 mm (3.2874-3.2881 in)
Wear Limit 0.15 mm (0.006 in)

NOTE: Piston diameter measured at 90° to pin bore axis and 16.5 mm (0.65 inch) below oil ring groove lower edge

Piston
Standard 82.953-82.975 mm (3.2659-3.2667 in)
0.25 mm oversize 83.203-83.225 mm (3.2758-3.2765 in)
0.50 mm oversize 83.453-83.475 mm (3.2856-3.2864 in)

Piston-to-Cylinder Clearance
Standard 0.025-0.066 mm (0.0011-0.0025 in)
Minimum 0.15 mm (0.006 in)

Piston Ring
Piston Ring-to-Ring Groove Clearance
Top 0.030-0.065 mm (0.0012-0.0025 in)
Second 0.030-0.070 mm (0.0012-0.0027 in)
Oil (rail) 0.07-0.16 mm (0.003-0.006 in)
Maximum
Top, Second 0.15 mm (0.006 in)
Oil 0.20 mm (0.008 in)
End Gap (Measured in Cylinder)
Top 0.15-0.30 mm (0.006-0.011 in)
Second 0.30-0.45 mm (0.012-0.017 inch)
Oil (rail) 0.20-0.70 mm (0.008-0.027 inch)
Maximum 1.0 mm (0.039 inch)

Piston Pin
Diameter 19.987-19.993 mm (0.7869-0.7871 in)
Rod-to-Piston Pin clearance 0.010-0.027 mm (0.0004-0.0010 in)
Pin Bore-to-Pin Clearance 0.005-0.013 mm (0.0002-0.0005 in)

Crankshaft
Runout Maximum 0.03 mm (0.0012 in)
Main Journal Diameter
Standard 9.938-49.956 mm (1.9661-1.9667 in)
0.25 mm undersize 49.688-49.706 mm (1.9563-1.9569 in)
0.50 mm undersize 49.438-49.456 mm (1.9464-1.9470 in)
0.75 mm undersize 49.188-49.206 mm (1.9366-1.9572 in)
Out-of-Round Maximum 0.05 mm (0.002 in)

Crank Pin Diameter
Standard 4.940-44.956 mm (1.7694-1.7699 in)
0.25 mm undersize 44.690-44.706 mm (1.7595-1.7600 in)
0.50 mm undersize 44.440-44.456 mm (1.7497-1.7502 in)
0.75 mm undersize 44.190-44.206 mm (1.7398-1.7403 in)
Out-of-Round Maximum 0.05 mm (0.002 in)

Main Bearing Thickness
Standard 2.500-2.550 mm (0.0985-0.1003 in)
0.25 mm undersize 2.625-2.675 mm (0.1034-0.1053 in)
0.50 mm undersize 2.750-2.800 mm (0.0183-0.1102 in)
0.75 mm undersize 2.875-2.925 mm (0.1132-0.1151 in)

Main Journal Oil Clearance
Standard 0.018-0.036 mm (0.0008-0.0014 in)
Minimum 0.10 mm (0.004 in)

Crankshaft End Play
Standard 0.080-0.282 mm (0.0032-0.0111 in)
Minimum 0.30 mm (0.012 in)

Connecting Rod Bearing
Cap Torque 48-50 Nm (35-36 ft lbs)
Oil Clearance
Standard 0.028-0.048 mm (0.0012-0.0018 in)
Minimum 0.10 mm (0.0039 in)

Connecting Rod
Center-to-Center 132.85-132.95 (5.230-5.2342 in)
Bending 0.05 mm (0.0020 in) maximum /50 mm (1.97 in)
Distortion 0.07 mm (0.0028 in) maximum /50 mm (1.97 in)
Rod Side Clearance
Standard 0.110-0.262 mm (0.005-0.010 in)
Minimum 0.30 mm (0.012 in)

Timing Components/Crankshaft Pulley:

Main Bearing Cap Disassembly Sequence:

Main Bearing Cap Assembly Sequence: