Engine Controls - Rough Idle After Cold Start
TSB: 01-031/062006 MAZDA3 WITH 2.0L/2.3L (CA SPEC ONLY) - ENGINE HAS ROUGH IDLE AFTER COLD START
APPLICABLE MODEL(S)/VINS
2006 Mazda3 vehicles with 2.0L/2.3L (CA Spec)
DESCRIPTION
Some vehicles may exhibit a rough idle for 5-10 seconds after a cold start. It may happen after filling up with 87 octane gasoline and then parking overnight. There is no DTC stored in PCM memory and fuel holding pressure is 36.2 psi or more. This is due to a sensitive PCM calibration to specific local gasoline quality.
Customers having this concern should have their vehicle repaired using the following repair procedure.
REPAIR PROCEDURE
1. Reboot the PDS/IDS to clear memory before reprogramming.
2. Using PDS/IDS 44.2 or later software, reprogram the PCM to the latest calibration (refer to Calibration Information table) by following the Module Reprogramming procedure.
NOTE:
^ Always update the PDS/IDS tool first, then follow on-screen instructions to download the needed calibration file for PCM reprogramming.
^ It is not necessary to remove any fuses or relays during PCM reprogramming when the PDS/IDS screen prompts you to do so. You may accidentally stop power to one of the PCM terminals and cause the PCM to be blanked, or you may receive error messages during the PDS/IDS reprogramming procedure.
^ PDS/IDS shows the calibration part numbers after programming the PCM.
^ Please be aware that PCM calibration part numbers and file names listed in any Service Bulletin may change due to future releases of PDS/IDS software, and additional revisions made to those calibrations for service related concerns.
^ When reprogramming a PCM, PDS/IDS will always display the latest calibration P/N available for that vehicle. If any calibration has been revised/updated to contain new information for a new service concern/issue, it will also contain all previously released calibrations.
^ When performing this procedure, we recommend that a battery charger be installed on the vehicle battery and turned ON to a maximum charge of no more than 20 AMPS to keep the vehicle battery up to capacity. If you exceed 20 AMPS, it could damage the VCM.
3. After performing the PCM reprogramming procedure, verify the repair by starting the engine and making sure there are no MIL illumination or abnormal warning lights present.
NOTE:
^ If any DTCs should remain after performing DTC erase, diagnose the DTCs according to the appropriate Troubleshooting section of the Workshop Manual.
^ After PCM reprogramming, it is no longer necessary to road test the vehicle to relearn KAM (Keep Alive Memory).
4. Fill out an Authorized Modifications label (P/N 9999-95-AMDC-97) with the new PCM calibration information, your dealer code, and today's date.
5. Place the Authorized Modifications label on the A-pillar below the tear tag in the driver door jamb.
CALIBRATION INFORMATION
WARRANTY INFORMATION
Disclaimer