Clutch: Service and Repair
CLUTCH UNIT REMOVAL/INSTALLATION1. Remove in the order indicated in the table.
2. Install in the reverse order of removal.
Clutch Release Fork Removal Note
1. Remove the fork supporter before disassembling the release fork.
Clutch Cover and Disc Removal Note
1. Install the SSTs.
2. Loosen each bolt one turn at a time in a crisscross pattern until spring tension is released.
3. Remove the clutch cover and disc.
Pilot Bearing Removal Note
Note: The pilot bearing does not need to be removed unless you are replacing it.
1. Use the SST to remove the pilot bearing.
Pilot Bearing Installation Note
1. Use the SSTs to install the pilot bearing.
Flywheel or Dual-mass Flywheel Removal Note
1. Hold the flywheel or dual-mass flywheel using the SST.
2. Remove the bolts evenly and gradually in a crisscross pattern.
3. Remove the flywheel or dual-mass flywheel.
4. Inspect for oil leakage from the crankshaft rear oil seal. If there is any malfunction, replace the crankshaft rear oil seal.
Flywheel or Dual-mass Flywheel Installation Note
1. Install the flywheel or dual-mass flywheel to the crankshaft.
2. Clean the crankshaft thread holes before installing the new lock bolts.
3. Hand-tighten the flywheel lock bolts or dual-mass flywheel lock bolts.
4. Install the SST to the flywheel or dual-mass flywheel.
5. Gradually tighten the flywheel lock bolts or dual mass flywheel lock bolts in a crisscross pattern.
Tightening torque
LF, L3: 108 - 116 N-m (11.1 - 11.8 kgf-m, 79.7 - 85.5 ft-lbf)
L3 WITH TC: 151.3 - 161.1 N-m (15.5 - 16.4 kgf-m, 111.6 - 118.8 ft-lbf)
Clutch Disc Installation Note
1. Hold the clutch disc position using the SST.
Clutch Cover Installation Note
1. Install the SSTs.
2. Tighten the bolts evenly and gradually in a crisscross pattern.
Tightening torque 25 - 33 N-m (2.6 - 3.4 kgf-m, 18.5 - 24.4 ft-lbf)