Attachment II - Service Procedure
A. VEHICLE INSPECTION PROCEDURE1. Verify that the vehicle is within the following ranges:
^ Year Range (2006) Model (Mazda5) Produced: (April 12, 2005 - February 1, 2006)
- If the vehicle is within the above range, proceed to step 2.
- If the vehicle is not within the above range, return the vehicle to the customer or inventory.
2. Perform a Warranty Vehicle Inquiry using your eMDCS System and inspect vehicle for a Campaign Label Recall 4306K/SSP 68 attached to the vehicle's hood or bulkhead. Refer to eMDCS System - Warranty Vehicle Inquiry Results table shown.
NOTE:
Verify Recall/SSP number as the vehicle may have multiple Recalls/SSPs.
B. REPAIR PROCEDURE
1. Record the radio presets.
2. Disconnect the negative battery cable.
3. While sitting in the second row of the vehicle, unlatch the left rear sliding door and open about 4 to 6 inches.
4. Move the inner lock knob to the LOCK position.
5. Using a fastener remover tool wrapped in tape, remove the rear side trim by detaching clips A and B, pin C, and tabs D.
- Using masking tape, place a mark on the locations of clips A (3 points) by referring to the illustration.
- Remove the clips A in the order shown (1, 2, then 3). Replace the clips A with new ones if needed (P/N C235-68-AD3A).
6. Disconnect the power window subswitch connector and remove the rear side trim (vehicle with power windows).
7. Pull the side door garnish outward and detach clips, pins, and lower tab, then remove garnish.
8. Remove the two screws for the rear sliding door trim.
9. Detach clips B and C from the sliding door using a fastener remover tool.
10. Pull the sliding door trim upward and detach tabs B from the sliding door and remove the sliding door trim.
11. Inspect the sliding door for any B and C clips that remained in the door and remove them.
12. Inspect the B and C clips for damage or if any or missing and replace them (P/N Clip B: GJ6A-68-AB1 Clip C: GJ6R-68-ABX).
13. Detach the sliding door latch cable end and open lock actuator cable end from the sliding door lock actuator.
14. Detach the sliding door latch cable and open lock actuator release cable from the door module and sliding door lock actuator.
15. Remove the two screws for the sliding door service hole cover.
16. Remove the service hole cover, and feed the two release cable through the hole.
NOTE:
The cover has a black sticky adhesive on it. Be careful not to get this adhesive on any of the interior or exterior panels.
17. Place the sliding door latch cable in the sliding door service hole so it prevents the open lock actuator release cable from rubbing against the exterior of the vehicle when opening the sliding door.
18. Open the rear sliding door to the full open position.
NOTE:
Be careful not to drop any of the mounting screws or other items in the sliding door as this will require additional component removal to retrieve them.
19. Loosen the upper mounting screw for the sliding door latch, but do not remove it.
20. Remove the two lower mounting screws.
21. While inside the vehicle, pull on the open lock actuator release cable to move the door so it is between 4 to 6 inches from being latched, but do not latch to the closed position.
22. With one hand (right hand on the driver's side and left hand on the passenger's side), reach into the service hole and hold the sliding door latch in place.
23. With the other hand (left hand on the driver's side and right hand on the passenger's side), reach through the gap between the door and the C-pillar and remove the upper mounting screw.
24. Remove the sliding door latch.
25. Replace the sliding door latch with a modified one.
26. Install in the reverse order of removal.
NOTE:
After reinstalling the rear side trim, confirm that the rear side trim is firmly fixed with no lifting or looseness. If there is any lifting or looseness, replace all three of the clips A.
27. Verify sliding door is operating correctly.
28. Repeat steps 3 through 27 for the right rear sliding door.
29. Connect the negative battery cable.
30. Set the radio presets and the clock.
31. Verify repair (making sure the rear power windows work).
C. CAMPAIGN LABEL INSTALLATION
Complete an "Campaign Label" with the Recall/SSP number written on the sticker and affix it to the vehicle's hood or bulkhead. Refer back to the illustration under "A. VEHICLE INSPECTION PROCEDURE".