Intake-Air System Removal and Installation
INTAKE AIR SYSTEM REMOVAL/INSTALLATIONWARNING:
- A HOT ENGINE AND INTAKE-AIR SYSTEM CAN CAUSE SEVERE BURNS. TURN OFF THE ENGINE AND WAIT UNTIL THEY ARE COOL BEFORE REMOVING THE INTAKE-AIR SYSTEM.
- FUEL VAPOR IS HAZARDOUS. IT CAN EASILY IGNITE, CAUSING SERIOUS INJURY AND DAMAGE. ALWAYS KEEP SPARKS AND FLAMES AWAY FROM FUEL.
- FUEL LINE SPILLS AND LEAKAGE ARE DANGEROUS. FUEL CAN IGNITE AND CAUSE SERIOUS INJURIES OR DEATH AND DAMAGE. FUEL CAN ALSO IRRITATE SKIN AND EYES. TO PREVENT THIS, ALWAYS COMPLETE THE "FUEL LINE SAFETY PROCEDURE". (SEE BEFORE REPAIR PROCEDURE.)
Part 1:
Part 2:
1. Disconnect the negative battery cable.
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.
4. Complete the "AFTER REPAIR PROCEDURE".
Resonance Chamber Removal Note
1. Remove the front mudguard (LH) before removing the resonance chamber.
Water Hose Removal Note
1. Drain the engine coolant before removing the water hose.
Air Cleaner Case Installation Note
CAUTION:
- Before assembling the air cleaner, verify that the rubber mounts have not fallen off from the air cleaner bracket (3 locations).
- Always install the air cleaner case using the following procedure.
NOTE: When inserting the rubber mounts into the air cleaner case, soapy water can be applied.
1. Verify that the rubber mounts are set in the air cleaner bracket (3 locations),
2. Install the projections on the frame side (2 locations).
3. Verify that the projections on the frame side are installed securely.
4. Install the projection on the engine side (remaining location).
5. Verify that the projection on the engine side installed securely.