Attachment II - Repair Procedure

A. VEHICLE INSPECTION PROCEDURE

1. Verify that the vehicle is within one of the following ranges:

^ 2003 - 2006 Mazda6 3.0L vehicles built from August 5, 2002 through November 7, 2005

VIN Range: 1YVFP**D*35M00227 - M57077
VIN Range: 1YVFP**D*45N04304 - N99312
VIN Range: 1YVHP**D*35M00270 - M55980
VIN Range: 1YVHP**D*45N05095 - N99286
VIN Range: 1YVHP**D*55M00015 - M77480
VIN Range: 1YVHP**D*65M00002 - M21965

- If the vehicle is within any of the above ranges, proceed to Step 2.

- If the vehicle is not within any of the above ranges, return the vehicle to the customer or inventory.





2. Perform a Warranty Vehicle Inquiry using your eMDCS System and inspect vehicle for Campaign Label SSP71 attached to the vehicle's bulkhead. Refer to eMDCS System - Warranty Vehicle Inquiry Results table below.

NOTE:
Be sure to verify SSP number as the vehicle may have multiple SSP labels.





eMDCS System - Warranty Vehicle Inquiry Results:

B. INSPECTION PROCEDURE

Review the warranty record of the subject vehicle for the previous replacement of the fan control module.

- If the fan control module was previously replaced with part number AJ51-15-15YA or AJY2-15-SC0, exclude the vehicle from the campaign. Proceed directly to "E. CAMPAIGN LABEL INSTALLATION" to complete and affix a campaign label to the vehicle's bulkhead. Return the vehicle to dealer inventory or to the customer.

- If the fan control module was not previously replaced, proceed to C. REPAIR PROCEDURE" and perform the repair.

C. REPAIR PROCEDURE

1. Record customer's pre-set radio stations.

2. Disconnect negative battery cable.

3. Remove air cleaner box.

4. Remove two (2) Fan Control Module bolts; discard bolts.





5. Disconnect three (3) electrical connectors from Fan Control Module.

6. Attach three (3) connectors to new Fan Control Module.

7. Secure module with two (2) new bolts provided in kit.

Tightening Torque: 26-34 in-lbf (29-40 kgf-cm)

8. Reinstall air cleaner box.

9. Reconnect negative battery cable.

10. Re-enter customer's radio pre-set stations.

11. (2006 MODEL ONLY): Perform D. Power Window Initialization Procedure".

D. POWER WINDOW INITIALIZATION PROCEDURE (2006 MODEL ONLY)

1. Turn ignition to ON position.

2. From driver's seat ensure window lockout switch is NOT depressed.





3. Press window switch down to fully open door window.





4. Pull window switch up to fully close door window; hold switch up for two (2) seconds; release switch.

5. Move to front passenger seat and repeat Steps 3 - 4 on passenger window switch.

6. Verify proper window operation using each door switch.

7. Proceed to "E. CAMPAIGN LABEL INSTALLATION".

E. CAMPAIGN LABEL INSTALLATION

Complete a Campaign Label" with the SSP71 written on the sticker and affix it to the vehicle's bulkhead. Refer to illustration under "A". VEHICLE INSPECTION PROCEDURE".