Disassembly Procedure

Disassembly Procedure





1. Remove the thrust bearing from the intermediate shaft.

Note: If the bearing is difficult to remove, blow air between the bearing and the intermediate shaft.





2. Using a flathead screwdriver, remove the snap ring from the intermediate shaft.





3. Remove the retaining plate, drive and driven plates from the intermediate shaft.

Note: Inspect the number of drive and driven plates.





4. Place the SST on the clutch balancer and compress the return spring with a press.

Caution:
^ Do not contract the return spring too much.
^ Do not expand the snap ring too much.

5. Remove the snap ring using snap ring pliers.

Caution: Do not damage the seal on the clutch balancer.





6. Remove the clutch balancer, return spring and the spring retainer from the intermediate shaft.

Caution: Do not damage the seal on the piston.





7. While pushing the C2 clutch piston by hand, apply compressed air into the oil passage as shown in the figure and remove the C2 clutch piston from the intermediate shaft.

Air pressure:
392 kPa (4.0 kgf/cm2, 57 psi)

Note: When applying compressed air, block the three oil passages of the intermediate shaft as shown in the figure.





8. Remove the O-rings from the intermediate shaft.