Operation CHARM: Car repair manuals for everyone.

EGR Valve: Service and Repair

EGR VALVE REMOVAL/INSTALLATION [LF]

1. Remove the plug hole plate.
2. Remove the battery cover.
3. Disconnect the negative battery cable.
4. Drain the engine coolant from the radiator.
5. Remove the service hole cover.
1. Remove the suspension tower bar (joint), (right side) and (left side).
2. Remove the wiper arm.
3. Remove the cowl grille.
4. Remove the side cowl grille.




5. Move the cooler pipe No.3 and heater pipe slightly out of the way.




6. Remove the service hole cover.




6. Remove the harness bracket.




7. Disconnect the heater hose and move the heater pipe slightly out of the way.
8. Disconnect the EGR valve connector.




9. Set the SST to the EGR valve installation bolt.




10. Remove both EGR valve installation bolts.
11. Remove the EGR valve with the engine coolant hose.
12. Disconnect the engine coolant hose from the EGR valve.
13. Replace the EGR valve gasket.
14. Install in the reverse order of removal.