Removal and Replacement

FUEL PUMP UNIT REMOVAL/INSTALLATION [LF]

WARNING:
- Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this, always complete the "Fuel Line Safety Procedure", while referring to "BEFORE SERVICE PRECAUTION". Before Service Precaution

- Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this, before performing the fuel pump unit removal/installation, always complete the "Fuel Leak Inspection After Fuel Pump Unit Installation".

1. Follow "BEFORE SERVICE PRECAUTION" before performing any work operations to prevent fuel from spilling from the fuel system. Before Service Precaution

2. Remove the battery cover.
3. Disconnect the negative battery cable.
4. Perform the following procedure to remove the service hole cover.




1. To remove the back trim, remove the following parts:
1. Console.
2. Quarter trim.
3. Scuff plate.
4. Tire house trim.
5. aero board.
6. Front seat back bar garnish.

2. Remove the back trim.
3. Remove the service hole cover.

5. Disconnect the quick release connector from the fuel pump unit.
6. Disconnect the fuel pump unit connector.







7. Remove in the order indicated in the table.
8. Install in the reverse order of removal.
9. Complete the "AFTER SERVICE PRECAUTION". After Service Precaution


Fuel Leakage Inspection After Pump Unit Installation

1. Before installing the fuel tank, verify that there is no leakage when a pressure of 5.9 kPa {44 mmHg, 1.7 inHg} is applied to the fuel tank.
2. Install the fuel tank.
3. Drive the vehicle starting from a standstill and brake suddenly five to six times at a low speed.
4. Stop the vehicle and verify from outside the vehicle that there is no fuel leakage around the fuel pump unit.