Intake-Manifold
INTAKE MANIFOLD REMOVAL/INSTALLATIONWARNING:
- Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away From fuel.
- Fuel line spills and leakage from the pressurized fuel system are dangerous. Fuel can ignite and cause serious injury or death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete the "Fuel Line Safety Procedure" when servicing the fuel system. (See BEFORE REPAIR PROCEDURE.) Before Repair Procedure
- Remove the engine, transmission and crossmember carefully, holding it steady. If the transmission falls it could be damaged or cause injury.
- After disconnecting the steering shaft joint, always set the EPS system to the neutral position to prevent system malfunction. (See EPS SYSTEM NEUTRAL POSITION SETTING.)
Note
- The engine must be removed to remove the intake manifold.
- Remove the engine, transmission, and crossmember component as a single unit downward of the vehicle.
1. Remove the following parts:
1. The front wheel and tires
2. The engine cover.
3. The front suspension tower bar.
4. The battery cover, battery, battery box and battery tray.
5. The air cleaner, intake-air duct and air cleaner insulator.
6. The PCM.
7. The AIR pump.
2. Drain the engine coolant.
3. Disconnect the brake vacuum hose.
4. Disconnect the quick release connector going to the charcoal canister from the engine room side.
5. Disconnect the plastic fuel hose. (See BEFORE REPAIR PROCEDURE.) Before Repair Procedure
6. Remove the ignition coil.
7. Remove the A/C belt.
8. Remove the A/C compressor with the pipes connected and secure the A/C compressor using wire or rope so that it is out of the way.
9. Disconnect the engine wiring harness from the main fuse block side.
10. Remove the engine under cover.
11. Disconnect front ABS wheel speed sensor connector.
12. Disconnect the radiator hose, the heater hose and coolant reserve tank hose.
13. AT
- Disconnect the selector link.
MT
- Remove the clutch release cylinder with the pipes connected and secure the clutch release cylinder using wire or rope so that it is out of the way.
- Remove the shift lever component.
14. Remove the engine, transmission, and crossmember component.
15. Remove the extension manifold (upper and lower).
16. Remove the AIR control valve.
17. Remove in the order indicated in the table.
18. Install in the reverse order of removal.
Intake Manifold Removal Note
1. Loosen the bolts in the order shown in the figure.
Intake Manifold Installation Note
1. Apply oil thoroughly to the APVs (13B-MSP (HIGH POWER)) as shown in the figure.
2. Tighten the bolts in the order shown in the figure
3. Retighten the No.1 bolt after tighten the all bolts.
Tightening torque
18.6-25.5 N.m (1.8-2.6 kgf-m, 13.7-18.9 ft-lbf)