1. Countershaft Component Assembly

COUNTERSHAFT COMPONENT ASSEMBLY

1. Assemble in the order indicated in the table.
2. Verify the following after assembly.
(1) The gear rotates smoothly when rotated by hand.
(2) The synchronizer ring is not stuck.

Clutch Hub Component (3rd/4th) Assembly Note

1. Securely align the tabs on each ring of the 3rd gear side with the installation hole of the 3rd gear and the key groove of the clutch hub.

2. Securely align the tab on the synchronizer ring of 4th gear side with the key groove of the clutch hub.

Caution:
^ Do not damage the synchronizer ring when installing the clutch hub component.

3. Carefully install the clutch hub component (3rd/ 4th) using the SSTs and a press.

Thrust Washer Assembly Note

1. Install the thrust washer removed during disassembly, and measure the clearance between the thrust washer and the installation groove using a feeler gauge.
2. Select the new thrust washer from the table so that the clearance measured in Step 1 is within specification, and install it in the countershaft gear with the identification mark facing up.
Clearance 0 - 0.1 mm (0 - 0.0039 inch)

Thrust washer size

Counter Drive Gear Assembly Note

1. Install the counter drive gear using the SSTs.

Snap Ring (Friction Gear) Assembly Note

1. Install the snap ring removed during disassembly, and measure the clearance between the snap ring and the installation groove using a feeler gauge.
2. Select the new snap ring from the table so that the clearance measured in Step 1 is within specification, and install it in the countershaft gear.
Clearance 0 - 0.1 mm (0 - 0.0039 inch)

Snap ring size

Roller Bearing Assembly Note

1. Install the roller bearing using the SSTs.

Snap Ring (Roller Bearing) Assembly Note

Snap ring size