Control Valve Body Removal/Installation [FS5A-EL]

CONTROL VALVE BODY REMOVAL/INSTALLATION [FS5A-EL]

Primary Control Valve Body On-Vehicle Removal

WARNING:
- A hot transaxle and ATF can cause severe burns. Turn off the engine and wait until they are cool.
- Using compressed air can cause dirt and other particles to fly out, causing injury to the eyes. Wear protective eyeglasses whenever using compressed air.

1. Disconnect the negative battery cable.

2. Remove the aerodynamic under cover NO.2. Aerodynamic Under Cover No.2 Removal/Installation

3. Remove the front crossmember. Front Crossmember Removal/Installation

4. Clean the transaxle exterior throughout with a steam cleaner or cleaning solvents.

5. Drain the ATF. Automatic Transaxle Fluid (ATF) Replacement [FS5A-EL]

6. Remove the oil pan.

7. Remove the oil strainer.

8. Disconnect each solenoid valve connector and GND.






9. Remove the bolts as shown, then remove the primary control valve body.






10. Remove the accumulators and accumulator springs.






Primary Control Valve Body On-Vehicle Installation

CAUTION:
- Be sure to align the parking rod and the manual valve.






1. Install the accumulator springs, accumulators and primary control valve body.





Accumulator spring specification





2. Tighten the bolts as shown to install the primary control valve body.






Tightening torque
- 8-10 Nm {82-101 kgf-cm, 71-88 in-lbf}
Bolt length measured from below the head





3. Match the harness colors, then connect each solenoid valves connector. Connector color (harness-side)





4. Install the GND.






Tightening torque
- 8-10 Nm {82-101 kgf-cm, 71-88 in-lbf}

5. Install the TFT sensor to the oil strainer.

6. Install the oil strainer.

7. Apply a light coat of silicon sealant (TB1217B) to the contact surfaces of the oil pan and transaxle case.






CAUTION:
- If any old sealant gets into the transaxle during installation of the oil pan, trouble may occur in the transaxle case and oil pan, and clean with cleaning fluids.

8. Install the oil pan.

Tightening torque
- 6-8 Nm {62-81 kgf-cm, 54-70 in-lbf}

9. Add ATF. Automatic Transaxle Fluid (ATF) Replacement [FS5A-EL]

10. Install the front crossmember. Front Crossmember Removal/Installation

11. Install the aerodynamic under cover NO.2. Aerodynamic Under Cover No.2 Removal/Installation

12. Connect the negative battery cable.

13. Perform the "Mechanical System Test". FS5A-EL Transmission

14. Perform the "Road Test". FS5A-EL Transmission

Secondary Control Valve Body On-Vehicle Removal

WARNING:
- A hot transaxle and ATF can cause severe burns. Turn off the engine and wait until they are cool.
- Using compressed air can cause dirt and other particles to fly out, causing injury to the eyes. Wear protective eyeglasses whenever using compressed air.

1. Disconnect the negative battery cable.

2. Remove the battery and battery tray. Removal and Replacement

3. Remove the PCM and PCM bracket. Service and Repair

4. Remove the aerodynamic under cover NO.2. Aerodynamic Under Cover No.2 Removal/Installation

5. Clean the transaxle exterior throughout with a steam cleaner or cleaning solvents.

6. Drain the ATF. Automatic Transaxle Fluid (ATF) Replacement [FS5A-EL]

7. Disconnect each solenoid valve connector.






8. Remove the bolts and GND as shown, then remove the secondary control valve body.






9. Remove the tubular pin and O-ring.






Secondary Control Valve Body On-Vehicle Installation

1. Install the tubular pin and new O-rings to the transaxle case.






2. Install the secondary control valve body.

3. Tighten the bolts and GND as shown to install the secondary control valve body.






Tightening torque
- 8-10 Nm {82-101 kgf-cm, 71-88 in-lbf}
Bolt length measured from below the head





4. Connect each solenoid valve connector.





Connector color (harness-side)





5. Apply a light coat of silicon sealant (TB1217B) to the contact surfaces of the oil cover and transaxle case.






6. Install the oil cover.

Tightening torque
- 8-10 Nm {82-101 kgf-cm, 71-88 in-lbf}

7. Add ATF. Automatic Transaxle Fluid (ATF) Replacement [FS5A-EL]

8. Install the aerodynamic under cover NO.2. Aerodynamic Under Cover No.2 Removal/Installation

9. Install the PCM bracket and PCM. Service and Repair

10. Install the battery and battery tray. Removal and Replacement

11. Connect the negative battery cable.

12. Perform the "Mechanical System Test". FS5A-EL Transmission

13. Perform the "Road Test". FS5A-EL Transmission