G35M-R, G66M-R

CLUTCH DISC INSPECTION [G35M-R, G66M-R]

1. Remove the battery cover. Removal and Replacement

2. Disconnect the negative battery cable.

3. Remove the battery component. (ex: battery, battery tray and PCM component) Removal and Replacement

4. Remove the air cleaner component. Service and Repair

5. Remove the exhaust manifold insulator installation bolts and set the exhaust manifold insulator aside.

6. Remove the following parts:
a. Exhaust manifold bracket Service and Repair

b. Front splash shield Splash Shield Removal/Installation

c. Aerodynamic under cover No.2 Aerodynamic Under Cover No.2 Removal/Installation

d. Starter Removal and Replacement

7. Drain the transaxle oil into a suitable container. Transaxle Oil Replacement [G35M-R] Transaxle Oil Replacement [G66M-R]

8. Remove the manual transaxle. Manual Transaxle Removal/Installation [G35M-R] Manual Transaxle Removal/Installation [G66M-R]

9. Remove the clutch disc. Clutch Unit Removal/Installation [G35M-R, G66M-R]

10. Inspect the lining surface for discoloration and grease adhesion.

11. Inspect the torsion spring for weakness and the rivet for looseness.

12. Using a vernier caliper, measure the depth between the lining surface and the rivet head.






- If it is less than the minimum specification, replace the clutch disc.

Clutch disc minimum depth
- 0.3 mm {0.01 in}

13. Measure the clutch disc runout using a dial gauge.






- If it exceeds the maximum specification, replace the clutch disc.

Clutch disc maximum runout
- 0.7 mm {0.03 in}

14. Install the clutch disc.