G35M-R, G66M-R

FLYWHEEL INSPECTION [G35M-R, G66M-R]

1. Remove the battery cover. Removal and Replacement

2. Disconnect the negative battery cable.

3. Remove the battery component. (ex: battery, battery tray and PCM component) Removal and Replacement

4. Remove the air cleaner component. Service and Repair

5. Remove the exhaust manifold insulator installation bolts and set the exhaust manifold insulator aside.

6. Remove the following parts:
a. Exhaust manifold bracket Service and Repair

b. Front splash shield Splash Shield Removal/Installation

c. Aerodynamic under cover No.2 Aerodynamic Under Cover No.2 Removal/Installation

d. Starter Removal and Replacement

7. Drain the transaxle oil into a suitable container. Transaxle Oil Replacement [G35M-R] Transaxle Oil Replacement [G66M-R]

8. Remove the manual transaxle. Manual Transaxle Removal/Installation [G35M-R] Manual Transaxle Removal/Installation [G66M-R]

9. Remove the flywheel. Clutch Unit Removal/Installation [G35M-R, G66M-R]
NOTE:
1 Correct slight scratches and discoloration using sandpaper.





2 Inspect the runout of the surface that contacts the clutch disc with the flywheel installed to the crankshaft.

10. Inspect the surface that contacts the clutch disc for scratches, nicks, and discoloration.

11. Inspect the ring gear teeth for damage and wear.

12. Measure the flatness of the flywheel with a straight edge and a feeler gauge.






- If there is any malfunction, replace the flywheel. Clutch Unit Removal/Installation [G35M-R, G66M-R]

Maximum clearance of flatness of the flywheel
- 0.06 mm {0.002 in}

13. Install the flywheel. Clutch Unit Removal/Installation [G35M-R, G66M-R]

14. Measure the runout of the surface that contacts the clutch disc using a dial gauge.






- If it exceeds the maximum specification, replace the flywheel. Clutch Unit Removal/Installation [G35M-R, G66M-R]

Flywheel maximum runout
- 0.1 mm {0.004 in}