Intake Manifold Removal/Installation
INTAKE MANIFOLD REMOVAL/INSTALLATION [13B-MSP]
WARNING:
- Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel.
- Fuel line spills and leakage from the pressurized fuel system are dangerous. Fuel can ignite and cause serious injury or death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete the "Fuel Line Safety Procedure" while referring to the "BEFORE SERVICE PRECAUTION".
- Remove the engine, transmission and crossmember carefully, holding it steady. If the transmission falls it could be damaged or cause injury.
- After disconnecting the steering shaft joint, always set the EPS system to the neutral position to prevent system malfunction. Programming and Relearning
CAUTION:
- Do not bend the jet air fuel mixing nozzle. Otherwise malfunction of the engine may occur. Exercise extreme caution when handling the intake manifold.
NOTE:
- The engine must be removed to remove the intake manifold.
- Remove the engine, transmission, and crossmember component as a single unit downward of the vehicle.
1. Complete the "BEFORE SERVICE PRECAUTION". Before Service Precaution
2. Remove the following parts:
a. Front wheel and tires (See Service and Repair.)
b. Engine cover (See Service and Repair.)
c. Front suspension tower bar (See Front Suspension Tower Bar Removal/Installation - MT.)
d. Battery cover, battery, battery box and battery tray (See Removal and Replacement.)
e. Air cleaner, intake-air duct and air cleaner insulator (See Intake-Air System Removal/Installation.)
f. PCM Service and Repair
g. AIR pump Service and Repair
3. Drain the engine coolant. (See Service and Repair.)
4. Disconnect the brake vacuum hose.
5. Disconnect the quick release connector going to the charcoal canister from the engine room side. Quick Release Connector Removal/Installation
6. Disconnect the fuel hose from the fuel distributor (housing side). Service and Repair
7. Remove the ignition coil. Service and Repair
8. Remove the A/C belt. Service and Repair
9. Remove the A/C compressor with the pipes connected and secure the A/C compressor using wire or rope so that it is out of the way.
10. Disconnect the engine wiring harness from the main fuse block side.
11. Remove the aerodynamic under cover. Aerodynamic Under Cover Removal/Installation
12. Remove the under cover. Service and Repair
13. Disconnect front ABS wheel speed sensor connector. Antilock Brake System
14. Disconnect the radiator hose, the heater hose and coolant reserve tank hose.
15. Disconnect the selector link. (AT) Automatic Transmission Removal/Installation - SJ6A-EL
16. Remove the clutch release cylinder with the pipes connected and secure the clutch release cylinder using wire or rope so that it is out of the way. (MT) Removal and Replacement
17. Remove the shift lever component. (MT) Transmission Removal/Installation - P66M-D
18. Remove the engine, transmission, and crossmember component. Removal and Replacement
19. Remove the extension manifold (upper and lower). Intake-Air System Removal/Installation
20. Remove the AIR control valve. Service and Repair
21. Remove in the order indicated in the table.
22. Install in the reverse order of removal.
Intake Manifold Installation Note
1. Apply oil thoroughly to the APV as shown in the figure.
2. Tighten the bolts in the order shown in the figure
3. Retighten the No.1 bolt after tighten the all bolts.
Tightening torque
- 18.6-25.5 Nm {1.9-2.6 kgf-m, 14-18 ft-lbf}