Shift Rod and Shift Fork Disassembly
Shift Rod and Shift Fork DisassemblyComponent Identification: Shift Rod and Shift Fork
Following are directions for disassembly and inspection of the Shift Forks and Shift Rods:
Clutch Hub Sleeve and Shift Fork Inspection
- Use these directions to inspect each of the Shift Sleeves and Shift Forks that have a concern
- Use a Vernier Caliper:
1. Measure the width of the clutch hub sleeve groove
- Write the measurement in the chart
2. Measure the thickness of the shift fork
- Write the measurement in the chart
3. Calculate the clearance
Photocopy this image for use during repairs
Use the instructions to calculate the clearances
- Record any parts that need replacement on the Repair Order
Only disassemble the Shift Forks and Arms to replace worn or damaged components
1. Remove the Spring-Pin from the reverse shift arm
- Discard the spring pin. You must use a new one for assembly
2. Remove the Reverse Shift Arm
3. Remove the 3rd / 4th Shift Fork
4. Remove the Spring Pin from the stopper block
- Discard the spring pin. You must use a new one for assembly
5. Remove the Stopper Block
Combine Step 6 and 7
6. Remove the 5th Shift Arm
7. Remove the Pressure Spring and Steel Ball from the 5th Shift Arm
- Place the Spring and Steel Detent Ball into the bag marked Springs and Steel Detent Balls
8. The Shift Rod is bare
9. Remove the 5th / Reverse Shift Fork
10. Remove the Interlock Sleeve
11. Remove the 1st / 2nd Shift Fork
12. The Shift Rod is bare