Clutch Pedal Assembly: Adjustments

CLUTCH PEDAL INSPECTION/ADJUSTMENT

Clutch Pedal Stroke Inspection/Adjustment

1. Measure the clutch pedal stroke.






- If there is any malfunction, loosen locknut A and adjust the pedal stroke with adjusting bolt B. Tighten locknut A after adjustment.

Clutch pedal stroke
- 130 mm {5.12 in}

Clutch Pedal Play Inspection/Adjustment

1. Lightly depress the clutch pedal by hand until clutch resistance is felt and then measure the pedal play.






- If it is not within the specification, loosen locknut C and turn push rod D to adjust the pedal play.

Clutch pedal play
- 5-15 mm {0.20-0.59 in}

Clutch pedal push rod play
- At push rod setting line : 0.1-0.5 mm {0.004-0.020 in} (Reference value)
At pedal pad : 0.5-2.9 mm {0.020-0.110 in}

2. Remeasure the pedal play and, if it is within the specification, tighten locknut C.

Clutch Disengagement Point Inspection

1. Start the engine.

2. With the clutch pedal depressed, move the shift lever to the position just before engaging the reverse gear. (Do not shift completely to reverse position)

3. Gradually release the clutch pedal and then hold it at the point where the sound of gear-grinding begins (clutch disengagement point).

4. Measure distance A from the clutch disengagement point to the position where the pedal has returned completely (not depressed), and verify that the measurement is within the specification.

- If the measurement is not within the specification, inspect the clutch fluid level and the fluid lines for air infiltration.





Distance A (From clutch disengagement point to fully-returned pedal position)
- 111.8 mm {4.402 in}