Operation CHARM: Car repair manuals for everyone.

Clutch Cover Inspection




CLUTCH COVER INSPECTION

1. Remove the clutch cover. Removal and Replacement

2. Measure the wear of the diaphragm spring fingers using a vernier caliper.






- If it exceeds the maximum specification, replace the clutch cover.

Clutch cover diaphragm spring fingers maximum depth
- 0.6 mm {0.024 in}

3. Measure the pressure plate flatness using a straight edge and a feeler gauge.






NOTE:
- Measure the pressure plate flatness across the center.

- If it exceeds the maximum specification, replace the clutch cover.

Clutch cover maximum clearance
- 0.5 mm {0.020 in}

4. Attach a dial gauge to the rear housing, rotate the flywheel, then inspect for height difference between the diaphragm spring fingers.






- If it exceeds the maximum specification, replace the clutch cover.

Clutch cover maximum height difference
- 1.0 mm {0.039 in}