Vacuum Brake Booster: Service and Repair

POWER BRAKE UNIT REMOVAL/INSTALLATION

CAUTION:
- Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, always replace the brake switch with a new one when replacing the power brake unit or when performing any procedure that changes the pedal stroke.

1. Remove the battery and battery tray. Removal and Replacement

2. Remove the windshield wiper arm and blade. Windshield Wiper Arm And Blade Removal/Installation

3. Remove the front fender molding. Service and Repair

4. Remove the cowl grille. Cowl Grille Removal/Installation

5. Remove the windshield wiper motor. Windshield Wiper Motor Removal/Installation

6. Remove the cowl panel. Cowl Panel Removal/Installation

7. Remove the master cylinder. Service and Repair

8. Remove in the order indicated in the table.

9. Remove the brake switch. Service and Repair

10. Install in the reverse order of removal.

11. After installation, inspect the brake pedal. Testing and Inspection

12. Perform the shift-lock and key interlock inspections with the ATX vehicles. Shift-Lock System Inspection Key Interlock System Inspection









Fork Installation Note

1. Install the fork as shown in the figure.






Standard
- 117.5-118.5 mm {4.626-4.665 in}