5TH/Reverse Gear and Housing Parts Disassembly
5TH/REVERSE GEAR AND HOUSING PARTS DISASSEMBLY1. Disassemble in the order indicated in the table.
Caution: If any old sealant gets into the transaxle during installation of the transaxle case, a malfunction may occur in the transaxle. Remove any old sealant from the transaxle case and clutch housing, and clean with cleaning fluids.
Locknut Disassembly Note
1. Assemble the SSTs.
2. Lift the transaxle and mount it on the SST.
3. Lock the primary shaft with the SST.
4. Shift to 1st gear to lock the rotation of the primary shaft.
5. Bend back the caulking of locknuts using a chisel.
6. Remove the locknuts from the primary and secondary shafts.
Shift Fork and Control Rod Component Disassembly Note
1. Align the ends of the interlock sleeve and of the control lever (arrow). Turn the control rod counterclockwise.
2. While holding the 1st/2nd shift fork with one hand and the 3rd/4th shift fork with the other, raise them both at the same time and shift each of the clutch hub sleeves.
3. Lift the control end and remove the steel, and at the same time, remove the control rod from the clutch housing.
4. Separate the shift rod and shift fork component from each of the clutch hub sleeves.