G35M-R
CLUTCH UNIT REMOVAL/INSTALLATION [G35M-R]
1. Remove the battery cover. Removal and Replacement
2. Disconnect the negative battery cable.
3. Remove the battery component. (ex: battery, battery tray and PCM component) Removal and Replacement
4. Remove the air cleaner component. Service and Repair
5. Remove the exhaust manifold insulator installation bolts and set the exhaust manifold insulator aside.
6. Remove the following parts:
a. Exhaust manifold bracket Service and Repair
b. Front splash shield Splash Shield Removal/Installation
c. Aerodynamic under cover No.2 Aerodynamic Under Cover No. 2 Removal/Installation
d. Starter Removal and Replacement
7. Drain the transaxle oil into a suitable container. G35M-R
8. Remove the manual transaxle. G35M-R
9. Remove in the order indicated in the table.
10. Install in the reverse order of removal.
11. Add the specified amount of specified transaxle oil. G35M-R
NOTE:
- If the transaxle is overhauled and installed to the vehicle, perform the 'INSPECTION AFTER TRANSAXLE INSTALLATION' and verify that there is no abnormality. G35M-R
Clutch Release Fork Removal Note
1. Remove the fork supporter before disassembling the release fork.
Clutch Cover and Disc Removal Note
1. Install the SSTs.
2. Loosen each bolt one turn at a time in a crisscross pattern until spring tension is released.
3. Remove the clutch cover and disc.
Pilot Bearing Removal Note
NOTE:
- The pilot bearing does not need to be removed unless you are replacing it.
1. Use the SST to remove the pilot bearing.
Flywheel Removal Note
1. Hold the flywheel using the SST.
2. Remove the bolts evenly and gradually in a crisscross pattern.
3. Remove the flywheel.
4. Inspect for oil leakage from the crankshaft rear oil seal.
- If there is any malfunction, replace the crankshaft rear oil seal. Service and Repair
Flywheel Installation Note
1. Install the flywheel to the crankshaft.
2. Clean the crankshaft thread holes before installing the new lock bolts.
3. Hand-tighten the flywheel lock bolts.
4. Install the SST to the flywheel.
5. Gradually tighten the flywheel lock bolts in a crisscross pattern.
Tightening torque
- 108-116 Nm {11.1-11.8 kgf-m, 80-85 ft-lbf}
Pilot Bearing Installation Note
1. Install the pilot bearing using the Snap-on brand millimeter size bushing driver set (A160M) adapter A160M7 (20-22 mm).
CAUTION:
- Use the adapter with the 20 mm side of the A160M7 (20-22 mm) facing the pilot bearing side.
Substitution tool
- Outer diameter: 21 mm {0.83 in}
- Inner diameter: 19 mm {0.75 in}
2. As shown in the figure, press-fit the pilot bearing to the position which is 4.0-5.0 mm {0.16-0.19 in} from the crankshaft end.
Clutch Disc Installation Note
1. Hold the clutch disc position using the SST.
Clutch Cover Installation Note
1. Install the SSTs.
2. Tighten the bolts in Min. 2 stages.
a. Tighten partially with a crisscross pattern.
b. Fully tighten to specified torque with a crisscross pattern.
Tightening torque
- 25-33 Nm {2.6-3.3 kgf-m, 19-24 ft-lbf}