Bumper: Service and Repair

AZ88.30-P-0001-01GZ Work Bumper Subsequently
- with CODE (494) USA version
- except CODE (220) Parktronic (PTS)
- except CODE (U49) Styling package

Repair Materials:

1. Place shock absorber (1) on workbench.

Model 164.8 with offroad styling package, code U89
2. Apply adhesive tape to outer cutouts (3).
3. Mark center (2) on outer cutouts (3).
4. Drill dia. 54 mm passage holes at marks in bumper.

Model 164.8 with offroad styling package, code U89
5. Remove adhesive tape.
6. Deburr passage holes.

Model 164.8 with offroad styling package, code U89
7. Apply primer stick and wax preservative to passage holes in front simulated underride guard.

Template model 164.1

Component Identification:

Determine ACTUAL dimension (a) from drawing.
Divide NOMINAL dimension (a) by determined ACTUAL dimension (a) and copy template to original size with corresponding factor.

Check dimensions for both axes.

Template model 164.1

Component Identification:

Determine ACTUAL dimension (c) from drawing.
Divide NOMINAL dimension (c) by determined ACTUAL dimension (c) and copy template to original size with corresponding factor.

Check dimensions for both axes.

8. Print out left template (4) and right template (5) and adapt size to correct dimensions (a, b, c, d).
9. Cut out templates.
10. Position left template (4) and right template (5) on bumper grate and mark passage holes.
11. Remove templates and cut out and deburr passage holes.