Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly: Service and Repair

Removing, installing cylinder head





1 Intake hose
3, 7 Trim panel
4 Exhaust pipe
4a Exhaust manifold
5 Exhaust side support
6 Exhaust gas recirculation line
8 Intake manifold
9 Glow plug connection cable
10 Air cleaner
11 Air intake hose
12 Fuel filter
13 EGR valve
62 Bracket
93 Pipe elbow of heating feed line
120 Battery
155 Supporting strut
X26/2 Connector





15 Cylinder head slide rail
16 Hexagon socket bolts of cylinder head to timing case cover
17 Cylinder head bolts
18 Cylinder head bolts
19 Cylinder head bolts
20 Cylinder head
21 Cylinder head gasket
221 Slide rail pin
222 Slide rail pin

Modification Notes:





Step 1:





Steps 2 Through 27.1:





Steps 28.1 To 33:





Cylinder Head Bolt Specifications:





Tightening Torque Specifications:





Special Tools: