Alternator: Service and Repair

Remove And Install Generator

Shown On Engine 111.951 In Model 203.035:

DANGER:
1.Risk of fatal accident from vehicle slipping or toppling off the lift platform
- Align vehicle between the columns of lifting platform and position the four support plates below the support strong points specified by the vehicle manufacturer.

2.Risk of explosion from electrolytic gas. Risk of poisoning and irritation if battery acid is swallowed. Risk of injury through burns to skin and eyes from battery acid or when handling damaged lead-acid batteries
- No fire, sparks, naked flames or smoking.
- Wear acid-resistant gloves, clothing and eye protection. Pour battery electrolyte only into suitable and appropriately marked containers

1 Disconnect ground cable of battery
2.1 Remove air cleaner housing
2.2 Remove intake air scoop
3 Remove electric fan
4 Remove poly V-belt
5 Disconnect electric cable terminal 30 (1)

Nut, Terminal B+ To Generator
- Other Engines - 18 N.m
- Engine 111 - 15 N.m

6 Unplug connector of electric cable of circuit 61(2)

Nut, Terminal D+ To Generator
- Other Engines - 5 N.m
- Engine 111 - 4 N.m

7 Unscrew bolts (3) from alternator (G2)

Bolt, Generator - 42 N.m

8 Take the spacer sleeve (4) off
9 Lift the generator (G2) up and out
10 Install in the reverse order
11 Make electrical system ready for operation