GF83.70-P-4202T STH Heater Unit Component Description

GF83.70-P-4202T STH Heater Unit Component Description
- with CODE (228) Stationary heater

Component Identification:

Location
The heater unit is located in the front area of the right wheelhouse.

Design
The components required for generation and transfer of heat are integrated into the heater unit:
^ Temperature sensor (A6b1)
^ Combustion air blower (A6m2)
^ STH control unit (A6n1)
^ Glow pin unit flame monitor (A6r4)
^ STH switchover valve (A6y1)
^ Heat exchanger
^ Burner housing

Function
The start, regulation and ending of heater operation is controlled by the integrated STH control unit.

Start heater operation
The combustion air blower is actuated. It operates approximately at its maximum speed.
The glow pin of the glow pin unit flame monitor is switched on. The preheating time of approx. 30 s starts.

After the preglow time, the combustion air blower is switched off for 3 s and the external STH fuel metering pump (Y23) starts the supply of fuel. The combustion air blower is started up again. The combustion air blower and the fuel metering pump increase their speed and output to full load within the next approx. 60 s. The fuel and the combustion air form the fuel/air mixture in the combustor housing. Once the increase in the flow of combustion air and fuel delivery has been completed, the glow pin of the glow pin unit flame monitor is switched off, and the safety period to check the flame starts for approx. 45 s.
Once the safety period has ended, the glow pin unit flame monitor reports in its function as flame monitor:
^ "hot" sufficient combustion heater operation continues.
^ "cold" no, or insufficient, flame formation, the fuel metering pump is switched off and a non-recurring second start is initialized.

If there is still no flame formation the fuel supply is terminated by switching off the fuel metering pump and a fault shutoff is performed with combustion air blower run-on.

Heating mode
Heater operation is controlled automatically and is dependent on the coolant temperature. Possible statuses:
^ Full load operation
^ Partial load operation
^ Control interval
Flame formation is monitored during heater operation by the glow pin unit flame monitor.

If there is a flame-out, a non-recurring second start is initialized. If there is still no flame formation the fuel supply is terminated by switching off the fuel metering pump and a fault shutoff is performed with combustion air blower run-on.

The switchover valve is closed at coolant temperatures less than 60 °C (small coolant circuit). As of 60 °C it is actuated by pulses and the large coolant circuit is also heated.

Overheating protection
The internal temperature sensing of the STH control unit detects an overheating (response temperature 125 °C) and actuates the heater interrupt run-on with subsequent fault interlock for approx. 120 s.

Terminate heater operation
The combustion is ended by switching the fuel metering pump off. The combustion air blower run-on time starts.
The run-on time and speed of the combustion air blower is dependent on the operating condition in which the heater unit was switched off.