Operation CHARM: Car repair manuals for everyone.

Transfer Case: Service and Repair




AR28.10-P-0110SYZ Replace Transfer Case
MODEL 204, 207, 212, 216, 218, 221 with TRANSMISSION 722.96





1 Collar nut
2 Output flange
3 Radial shaft seal
4 Intermediate housing
5 Automatic transmission
6 Retaining ring
7 Grooved ball bearing
8 Bolts
9 Rear cover
10 Retaining ring
11 Output shaft
12 Oil filler plug
13 Connecting bolt
14 Ring gear with intermediate shaft
15 Needle roller bearing
23 Oil drain screw
24 Transfer case





4 Intermediate housing
5 Automatic transmission
14 Ring gear with intermediate shaft
16 Planet carrier
17 Bolts
18 Drive pinion of transfer case
19 Differential side gear of front axle propeller shaft
20 Radial shaft seal
21 Shim
22 Guide sleeve





01 Centering pin
5 Automatic transmission
21 Shim
22 Guide sleeve





5 Automatic transmission
27 Oil cooling line
27a Connection of oil cooling line for old generation
27N Connection of oil cooling line for new generation
































168 589 03 21 00
Parallel support





116 589 06 59 00
Assembly stand





140 589 34 63 00
Support plate





126 589 04 31 00
Parallel support





168 589 00 62 00
Grab handle





129 589 01 07 00
Pin wrench





126 589 02 09 00
Wrench socket





100 589 02 59 00
Connecting piece





124 589 04 33 00
Puller





140 589 12 15 00
Drift





722 589 03 09 00
Assembly tool





722 589 01 33 00
Extraction tool