Vehicle Damage Warnings
BATTERYNOTE: Before removing battery ground, access trouble codes. Powertrain Control Module (PCM) memory is erased when ground cable is removed.
- Batteries produce explosive hydrogen gas. Avoid creating sparks near battery.
- Ensure battery is properly connected prior to attempting to start engine.
- Do not disconnect battery when engine is running.
- Disconnect battery cables when charging battery.
- Disconnect the battery ground when replacing electronic components.
ELECTRICAL AND ELECTRONICS
- Never connect or disconnect electrical connections with ignition "ON" unless specifically directed to do so in a test procedure.
- Do not use a self powered test lamp to check continuity.
- Do not create arcing to check circuit continuity.
- When measuring voltage at control unit harness connector, disconnect harness connector first, then turn ignition "ON" as necessary.
- Always use 12V battery as a power source.
- Never apply battery power to a component unless told to do so in a test procedure.
- When performing electric welding, disconnect electronic components such as climate control, injection, cruise control, PCM and radio.
- Avoid getting water on fuel and engine control system components.
IGNITION SYSTEM
- Never pierce ignition leads or insulator boots to connect timing lights or analyzers. Use proper adapters.
- When removing a spark plug wire, twist boot one quarter turn and pull on boot only, never the lead itself.
- To disable ignition system, unplug primary connections only. NEVER disconnect secondary leads to disable ignition system.
- In case of poor performance (such as misfiring), avoid driving and correct problems as soon as possible.
- Do not disconnect spark plug wires with engine running.
FUEL SYSTEM
- Avoid getting water on fuel and engine control system components.
- Fuel and engine control system wiring should be at least 4 inches away from high tension cables.
- Do not operate fuel pump without fuel in lines and tank.
- On fuel injected models, do not depress accelerator pedal while starting car.
- Handle all fuel injection parts with care. Some components are easily damaged.
- Always use new gaskets or O-rings when installing fuel lines or injectors.
- Lightly lubricate O-rings and flare connections with gasoline. Do not use engine oil, gear lubricant or brake fluid.
- After servicing fuel system, check for leaks and correct as needed.
ENGINE AND EXHAUST
- Use only "UNLEADED FUEL".
- Avoid running out of fuel.
- In case of poor performance (such as misfiring), avoid driving and correct problems as soon as possible.
- Avoid push starting.
- If running on a dynamometer, make sure catalytic converter is well ventilated.
- To prevent burns, use caution when working near catalytic converters.
- To avoid sensor damage, do not use silicone based products on an oxygen sensor equipped vehicle.
- When performing a compression test, remove fuel pump relay.