Operation CHARM: Car repair manuals for everyone.

Bare Block

NOTE: Before replacing a cylinder block, determine if it is repairable. If so, perform the necessary repair.

DISASSEMBLY
1. Completely disassemble the engine.
2. Remember to ridge ream the cylinder bores before removing the piston assemblies.
3. Remove the cylinder head to block dowels and the cylinder block drain plugs.

ASSEMBLY
1. Clean the gasket and seal surfaces of all serviceable parts and assemblies.
2. Position the new cylinder block in a work stand and install the cylinder head to block dowels and the cylinder block drain plugs.
3. Transfer all serviceable parts removed from the used cylinder block.
4. Check all assembly clearances and correct as necessary.