Operation CHARM: Car repair manuals for everyone.

Battery: Tools and Equipment

Anyone working with a battery needs the proper tools. Using the right tools will prevent damage to the battery, battery cables, and battery hold down.

Tools and equipment manufactured for servicing batteries have parts insulated to help prevent arcing should the tool be dropped or placed accidentally between a terminal and some other contact surface.

Pliers
Battery pliers have jaws specifically designed for gripping cable clamp bolts securely. Care should be taken when removing or replacing the cable clamp bolts so that the battery terminal is not subjected to any excessive lateral or twisting forces. Such forces could cause major damage to the internal components of the battery, and leakage at the terminals.







Terminal Cleaning Brush
The terminal cleaning brush is designed with units to clean both the tapered battery terminal and the mating surface of the cable clamp.







Carrier
Use Battery Carrier D91P-10723-A or equivalent for lifting and transporting the battery. The battery carrier is used on the sidewalls rather than the end walls, since the sidewalls have additional strength from the inner cell partitions. This is particularly important with the plastic-cased battery which has end walls that are flexible.

WARNING: BATTERIES NORMALLY PRODUCE EXPLOSIVE GASES WHICH CAN CAUSE PERSONAL INJURY. THEREFORE, DO NOT ALLOW FLAMES, SPARKS OR LIGHTED SUBSTANCES TO COME NEAR THE BATTERY. WHEN CHARGING OR WORKING NEAR A BATTERY, ALWAYS SHIELD YOUR FACE AND PROTECT YOUR EYES. ALWAYS PROVIDE VENTILATION. WHEN LIFTING A PLASTIC-CASED BATTERY, EXCESSIVE PRESSURE ON THE END WALLS COULD CAUSE ACID TO SPEW THROUGH THE VENT CAPS, RESULTING IN PERSONAL INJURY. LIFT WITH A BATTERY CARRIER OR WITH YOUR HANDS ON OPPOSITE CORNERS.