Coolant Condition Check

1. WARNING: Never remove the radiator cap under any conditions while the engine is operating. Failure to follow these instructions could result in damage to the cooling system or engine and/or personal injury. To avoid having scalding hot coolant or steam blow out of the radiator, use extreme care when removing the cap from a hot radiator. Wait until the engine has cooled, then wrap a thick cloth around the radiator cap and turn it slowly to the first stop. Step back while the pressure is released from the cooling system. When it is certain all the pressure has been released, press down on the cap (still with a cloth), turn and remove.

CAUTION: If there is engine coolant in the engine oil the cause must be corrected and the oil changed or engine damage may occur.

CAUTION: If there is coolant in the transmission fluid, the cause must be corrected or transmission damage may occur.

NOTE: Check the engine coolant in the radiator coolant recovery reservoir and radiator, if vehicle has not been allowed to reach normal operating temperature. This will make sure sufficient engine coolant exchange has occurred.

Once pressure is released, remove the radiator cap.

Allow the engine to cool and remove the radiator cap.
2. Inspect the coolant in both the radiator and the degas bottle for coolant color:
^ If Premium Engine Coolant E2FZ-19549-AA or equivalent meeting Ford specification ESE-M97B44-A has a clear, light green or blue color, this indicates higher water content than required.
^ If Ford Extended Life Engine Coolant F6AZ-19544-AA or (DEX-COOL) or an equivalent meeting Ford specification WSS-M97B44-D has a light orange or pink color, this indicates higher water content than required.
^ Dark brown indicates unauthorized stop leak may have been used. Use cooling system Stop Leak Powder E6AZ-19558-A or equivalent meeting Ford specification ESE-M99B170-A only.
^ A light or reddish-brown color indicates rust in the cooling system. Flush the system and refill with the correct mixture of water and Premium Engine Coolant E2FZ-19549-AA (in Oregon, F5FZ-19549-CC, in Canada, Motorcraft CXC-10) or equivalent meeting Ford specification ESE-M97B44-A.
^ A brown color indicates rust in the cooling system. Flush the system and refill with the correct mixture of water and Ford Extended Life Engine Coolant F6AZ-19544-AA or (DEX-COOL) or an equivalent coolant meeting Ford specification WSS-M97B44
^ An iridescent sheen on top of the coolant indicates a trace of oil is entering the cooling system.
^ A milky-brown color may indicate that either engine oil or transmission fluid is entering the cooling system.
^ The causes of the leak might be:
^ A blown head gasket.
^ A cracked or warped cylinder head.
^ A crack in the engine oil gallery and the cooling passageways.
^ The causes of the leak might be:
^ A leaking radiator.
^ A leaking auxiliary fluid cooler.
^ If engine coolant is present in the engine oil, the cause of the leak might be:
^ A blown head gasket.
^ A cracked or warped cylinder head.
^ A crack in the engine oil gallery and cooling passageways.
^ If engine coolant is present in the transmission fluid, the cause might be:
^ A leaking radiator.
^ A leaking auxiliary fluid cooler.
3. If the engine coolant appearance is good, test the engine coolant range with the battery and antifreeze tester:
^ maximum range is 60/40.
^ minimum range is 45/55.
4. Check the engine coolant system conditions:
^ If the engine cooling fluid is low, add specified coolant mixture only.
^ If the engine coolant fluid tests weak, add straight engine coolant until the readings are within acceptable levels.
^ If the engine coolant tests strong, remove some of the engine coolant and add water until readings are within acceptable levels.

TRANSMISSION FLUID COOLER CONNECTION LEAKS
1. Check to see that the fitting nut is fully tightened. If the leak persists, apply a thin, even coat of Dow Corning 12100 primer or equivalent using a brush. Allow to dry for 10 minutes at room temperature. Apply Dow Corning Silastic 734RTV or equivalent in undiluted form around the leaking connection and allow it to dry for one hour.

COOLING SYSTEM HOSES AND CLAMPS
1. Inspect the hoses for:
^ visual signs of cracking or checking.
^ swelling near clamps and hose ends.
^ deterioration due to oil or oily dirt from engine leaks.
^ cuts that are not superficial.
^ relocate hoses arid clamps if in contact with objects.

FAN BLADE

1. WARNING: Do not attempt to straighten or repair fan blade . Replace fan if damaged.

Inspect the fan blade for:
^ cracking.
^ damage.