Assembly

Assembly





1. Using the special tool, install the seal.





2. Using the special tools, install the bearing.





3. Install the front output shaft.
1 Install the front output shaft.
2 Install the snap ring.





4. Install the damper snubbers.





5. Using the special tools, install the bearing.





6. Install the input shaft.





7. Install the viscous coupling.





8. Assemble the overdrive sun gear, the upper drive sprocket, lower drive sprocket and the drive chain.
^ Align the blind spline on the lower drive sprocket with the narrow spline on the overdrive sun gear.





9. Install the overdrive sun gear, the upper and lower drive sprockets and the drive chain.





10. Install the thrust washer.





11. Install the front planetary gear assembly.





12. Install the thrust washer.





13. Assemble the upper output shaft and the ring gear.
1 Install the output shaft.
2 Install the snap ring.
3 Press on the bearing.





14. Install the snap ring.





15. Install the oil scoop.





16. Install the bearing.





17. Install the upper output shaft and ring gear in the rear case half.
^ Expand the snap ring. Install the upper output shaft and the ring gear.
^ Release the snap ring.





18. Using the special tool, install the yoke to flange seal.





19. CAUTION: Applying excess silicone rubber can damage the internal components.

Apply a 3 mm (0.125 inch) bead of silicone rubber on the rear case mating surface.





20. Assemble the front and rear case halves.





21. Install the 17 bolts.





22. NOTE: Align the index marks made during disassembly.

Assemble the following components:
1 Install the output flange.
2 Install the oil seal.
3 Install the output shaft washer.
4 Install the nut.





23. While holding the flange with the special tool, tighten the nut.