Operation CHARM: Car repair manuals for everyone.

General

General Specifications Bore and stroke 3.602 x 3.27 inch
Compression ratio 8.9
Displacement 3.3L
Distributor rotation Clockwise
Engine rotation Clockwise
Firing order 1, 2, 3, 4, 5, 6
Number of cylinders 6
Bearings No. 1 main bearing width 0.882-0.890 inch
No. 2 and 3 main bearing width 0.744-0.752 inch
Main bearing grade No. 0 thickness (black) 0.0715-0.0717 inch
Main bearing grade No. 1 thickness (brown) 0.0717-0.0719 inch
Main bearing grade No. 2 thickness (green) 0.0719-0.0720 inch
Main bearing grade No. 3 thickness (yellow) 0.0720-0.0722 inch
Main bearing grade No. 4 thickness (blue) 0.0722-0.0723 inch
0.25 mm (0.0098 inch) undersize crankshaft
main bearing thickness
0.0767-0.0770 inch
Connecting rod bearing thickness (standard) 0.0591-0.0593 inch
0.08 mm (0.0031 inch) undersize crankshaft
connecting rod bearing thickness
0.0607-0.0609 inch
0.12 mm ( 0.0047 inch) undersize crankshaft
connecting rod bearing thickness
0.0615-0.0617 inch
0.25 mm (0.0098 inch) undersize crankshaft
connecting rod bearing thickness
0.0641-0.0642 inch
Main bearing clearance standard 0.0011 -0.0022 inch
Main bearing clearance limit 0.0035 inch
Connecting rod bearing clearance standard 0.0006-0.0021 inch
Connecting rod bearing clearance limit 0.0035 inch
Camshaft Camshaft journal to bearing clearance standard 0.0024-0.0041 inch
Camshaft journal to bearing clearance limit 0.0059 inch
Inner diameter of camshaft bearing standard 1.8504-1.8514 inch
For the Rh front three camshaft journals and lh middle three camshaft journals.
Inner diameter of camshaft bearing standards 1.6732-1.6742 inch
For the Rh and Lh rear camshaft journals
Inner diameter of camshaft bearing standards 1.8898-1.8907 inch
For the LH front camshaft journal.
Outer diameter of camshaft bearing standard 1.8472-1.8480 inch
For the RH front three camshaft journals and LH middle three camshaft journals.
Outer diameter of camshaft bearing standards 1.6701-1.6709 inch
For the RH and LH rear camshaft journals.
Outer diameter of camshaft bearing standards 1.8866-1.8874 inch
For the LH front camshaft journal.
Camshaft runout standard Less than 0.0016 inch
Camshaft runout limit 0.004 inch
Camshaft end play 0.0012-0.0024 inch
Camshaft lobe height (intake and exhaust) 1.5332-1.5407 inch
Camshaft lobe height wear limit 0.0059 inch
Connecting Rods Bend limit per 100 mm (3.94 inch) 0.0059 inch
Center distance 6.067-6.071 inch
Connecting rod big end inner diameter 2.0866-2.0871 inch
Piston pin bushing inner diameter
installed in connecting rod
0.8261-0.8265 inch
Side clearance limit 0.0157 inch
Side clearance standard 0.0079-0.0138 inch
Torsion limit per 100 mm 0.30 mm (3.94 inch) 0.0118 inch
Crankshaft Center distance between main journal
and connecting rod journal
1.634 inch
Connecting rod journal diameter 1.9667-1.9675 inch
Crankshaft end play standard 0.0020-0.0067 inch
Crankshaft end play limit 0.0118 inch
Flywheel ring gear runout 0.06 inch
Main journal diameter (grade No. 0) 2.4790-2.4793 inch
Main journal diameter (grade No. 1) 2.4787-2.4790 inch
Main journal diameter (grade No. 2) 2.4784-2.4787 inch
Out-of-round standard Less than 0.0002 inch
Runout standard Less than 0.0010 inch
Runout limit Less than 0.0039 inch
Tapper standard Less than 0.0002 inch
Cylinder Block Cylinder block surface flatness standard Less than 0.0012 inch
Cylinder block surface flatness limit 0.0039 inch
Cylinder bore inner diameter standard
(for No. 3 and 4 cylinders) grade No. 1
3.6024-3.6026 inch
Cylinder bore inner diameter standard
(for No. 3 and 4 cylinders) grade No. 2
3.6026-3.6027 inch
Cylinder bore inner diameter standard
(for No. 3 and 4 cylinders) grade No. 3
3.6027-3.6029 inch
Cylinder bore inner diameter standard
(for No. 3 and 4 cylinders) grade No. 4
3.6029-3.6031 inch
Cylinder bore inner diameter standard
(for No. 3 and 4 cylinders) grade No. 5
3.6031-3.6033 inch
Cylinder bore inner diameter standard
(for No. 3 and 4 cylinders) grade No. 6
3.6033-3.6035 inch
Cylinder bore inner diameter standard
(except for No. 3 and 4 cylinders) grade No. 1
3.6024-3.6027 inch
Cylinder bore inner diameter standard
(except for No. 3 and 4 cylinders) grade No. 2
3.6027-3.6031 inch
Cylinder bore inner diameter standard
(except for No. 3 and 4 cylinders) grade No. 3
3.6031-3.6035 inch
Cylinder bore inner diameter wear limit 0.0079 inch
Cylinder bore out-of-round Less than 0.0006 inch
Cylinder bore taper Less than 0.0006 inch
Cylinder block main journal inner diameter grade No. 0 2.6238-2.6242 inch
Cylinder block main journal inner diameter grade No. 1 2.6242-2.6245 inch
Cylinder block main journal inner diameter grade No. 2 2.6245-2.6249 inch
Difference of inner diameter between cylinders standard Less than 0.0020 inch
Cylinder Head and Valve, Train Cylinder head surface distortion standard Less than 0.0012 inch
Cylinder head surface distortion limit 0.004 inch
Intake valve head diameter 1.654-1661 inch
Exhaust valve head diameter 1.378-1.386 inch
Intake valve length 4.933-4.957 inch
Exhaust valve length 4.890-4.913 inch
Intake valve stem diameter 0.2742-0.2748 inch
Exhaust valve stem diameter 0.3136-0.3138 inch
Intake and exhaust valve seat angle 45°
Intake valve margin 0.0453-0.0571 inch
Exhaust valve margin 0.0531-0.0650 inch
Valve margin limit More than 0.020 inch
Intake valve seat contact width 0.0689 inch
Exhaust valve seat contact width 0.067 inch
Valve stem end surface grinding limit Less than 0.008 inch
Outer valve spring free height 2.016 inch
Inner valve spring free height 1.736 inch
Outer valve spring pressure 117.7 lb at 1.181 inch
Inner valve spring pressure 57.3 lb at 0.984 inch
Outer valve spring out-of-square 0.087 inch
Inner valve spring out-of-square 0.075 inch
Tappet outside diameter 0.6278-0.6282 inch
Tappet guide inside diameter 0.0017-0.0026 inch
Tappet to tappet guide clearance 0.0017-0.0026 inch
Intake valve guide outer diameter standard 0.4340-0.4344 inch
Intake valve guide outer diameter limit 0.4418-0.4423 inch
Exhaust valve guide outer diameter standard 0.4733-0.4738 inch
Exhaust valve guide outer diameter limit 0.4812-0.4817 inch
Intake valve guide inner diameter (finished size) 0.2756-0.2763 inch
Exhaust valve guide inner diameter (finished size) 0.3150-0.3154 inch
Cylinder head intake valve guide hole diameter 0.4321-0.4329 inch standard
Cylinder head intake valve guide hole diameter limit 0.4400-0.4408 inch
Cylinder head exhaust valve guide hole diameter standard 0.4715-0.4723 inch
Cylinder head exhaust valve guide hole diameter limit 0.4793-0.4802 inch
Interference fit of valve guide (intake and exhaust) 0.0011-0.0023 inch
Intake valve stem to guide clearance standard 0.0008-0.0021 inch
Exhaust valve stem to guide clearance standard 0.0012-0.0019 inch
Valve stem to guide clearance limit (intake and exhaust) 0.0039 inch
Valve guide height 0.520-0.528 inch
Valve deflection limit 0.0079 inch
Rocker shaft outer diameter 0.7078-0.7087 inch
Rocker shaft inner diameter 0.7089-0.7098 inch
Rocker arm to rocker shaft clearance 0.0003-0.00 l9 inch
Pistons, Piston Rings and Piston Pin Piston skirt diameter standard
(for no. 3 and 4 cylinders) grade No. 2-1
3.6016-3.6018 inch
Piston skirt diameter standard
(for no. 3 and 4 cylinders) grade No. 3-2
3.6018-3.6020 inch
Piston skirt diameter standard
(for no. 3 and 4 cylinders) grade No. 3-3
3.6020-3.6022 inch
Piston skirt diameter standard
(for no. 3 and 4 cylinders) grade No. 4-4
3.6022-3.6024 inch
Piston skirt diameter standard
(for no. 3 and 4 cylinders) grade No. 4-5
3.6024-3.6026 inch
Piston skirt diameter standard
(for no. 3 and 4 cylinders) grade No. 5-6
3.6026-3.6027 inch
Piston skirt diameter standard
(except for no. 3 and 4 cylinders) grade No. 1
3.6010-3.6014 inch
Piston skirt diameter standard
(except for no. 3 and 4 cylinders) grade No. 2
3.6014-3.6018 inch
Piston skirt diameter standard
(except for no. 3 and 4 cylinders) grade No. 3
3.6018-3.6022 inch
Piston skirt diameter standard
(except for no. 3 and 4 cylinders) 0.25 mm 0.0098 inch Oversize
3.6108-3.6120 inch
Piston skirt diameter standard
(except for no. 3 and 4 cylinders) 0.50 mm (0.0197 inch) oversize
3.6207-3.6218 inch
Piston pin hole diameter 0.8255-0.8260 inch
Piston pin outer diameter 0.8256-0.8261 inch
Interference fit of piston pin to piston 0-0.0002 inch
Piston pin to connecting rod bushing clearance 0.0002-0.0007 inch
Piston clearance to cylinder block standard
(for No. 3 and 4 cylinders)
0.0006-0.0010 inch
Piston clearance to cylinder block standard
(except for No. 3 and 4 cylinders)
0.0010-0.0018 inch
Top piston ring side clearance standard 0.0009-0.0030 inch
Top piston ring side clearance limit 0.0043 inch
2nd piston ring side clearance standard 0.0012-0.0028 inch
2nd piston ring side clearance limit 0.004 inch
Oil control ring side clearance standard 0.0006-0.0073 inch
Top piston ring end gap standard 0.0083-0.0157 inch
Top piston ring end gap limit 0.0213 inch
2nd piston ring end gap standard 0.0197-0.0272 inch
2nd piston ring end gap limit ----------------
Oil control ring end gap standard 0.0079-0.0272 inch
Oil control ring end gap limit 0.0374 inch