Part 3 of 3

Item 58: Fluid Pump Gasket Assembly Note






1. Install the special tools into the transmission case.






2. Install a new pump gasket.

Item 59: Fluid Pump Assembly Assembly Note

1. CAUTION: Make sure that the fluid pump inlet thrust washer (No.1), selective thrust washer, fluid pump gasket and the fluid pump-to-case 0-ring seal remain in the correct position throughout this step.






Install the fluid pump.

2. CAUTION: The special tools must be used to correctly align the pump with the adapter plate to reduce gear noise, bushing failure and leakage.






Using the special tool, align the fluid pump to the adapter plate.

Item 60: Fluid Pump Screw Assembly Note






1. In stall screws. Tighten the screws in a star pattern.






2. Remove the special tools and install the two remaining screws.

Item 61: Band Adjusting Locknut Assembly Note

1. CAUTION: Do not allow the overdrive band adjustment screw to back out. The band strut could fall out of position.

CAUTION: Install, but do not tighten, a new locknut on the band adjustment screw. Apply petroleum jelly to the locknut seal.






Install a new locknut on the band adjustment screw.

2. CAUTION: The overdrive servo must be installed prior to band adjustment.






Using the special tool, tighten the overdrive band adjustment screw. Then back off the screw exactly 2 turns and hold that position.






3. Tighten the overdrive band locknut.

1. Hold the overdrive band adjustment screw stationary.

2. Tighten the overdrive band locknut.

Item 62: Band Adjusting Locknut Assembly Note

1. CAUTION: Do not allow the intermediate band adjusting screw to back out. The band strut could fall out of position.

CAUTION: Install, but do not tighten, a new locknut on the band adjustment screw. Apply petroleum jelly to the locknut seal.






Install a new nut on the band adjustment screw.

2. CAUTION: The intermediate servo must be installed prior to band adjustment.






Tighten the intermediate band adjustment screw. Then back off the screw exactly 2 turns and hold that position.






3. Tighten the intermediate band locknut.

1. Hold the intermediate band adjustment screw stationary.

2. Tighten the intermediate band locknut.

Item 63: Center Support Bolt Assembly Note






1. Tighten the center support bolt.

Items 64, 65, 66 and 67: Main Control and Screws Assembly Note






1. Install the special tools into the transmission case.






2. Using the special tools, install the main control valve body and loosely install the screws.

1. In stall the short screw.

2. Install the screw with the larger head.

3. Install the remaining screws.






3. Remove the special tools and loosely install the screw.






4. Tighten the screws in the sequence shown.

Items 68 and 69: Manual Valve Detent Spring and Screw Assembly Note






1. With the manual lever in the NEUTRAL position, install the manual valve detent spring.

Item 70: Solenoid Body 0-Ring Seals Assembly Note






1. Install new 0-ring seals on the solenoid body connector. Lubricate the 0-ring seals with clean automatic transmission fluid.

Items 71, 72 and 73: Solenoid Body and Solenoid Body Screws Assembly Note

1. CAUTION: Inspect the transmission case bore to make sure it is free of foreign material and not damaged. If damaged, a transmission leak may occur.






Install the solenoid body. Tighten screws in the sequence shown.

Item 75: Reverse Servo Screws Assembly Note






1. Install the reverse servo. Tighten the screws in the sequence shown in two stages.

- Stage 1: Tighten screws to 5 Nm (44 lb-in).

- Stage 2: Tighten screws to 11 Nm (8 lb-ft).

Items 76 and 77: Transmission Fluid Filter and Screws Assembly Note

1. CAUTION: Lubricate the fluid filter seals with clean automatic transmission fluid or they may be damaged.

NOTE: Make sure that the fluid filter seals are correctly seated on the filter.






Lubricate the seals and install the transmission fluid filter.

Item 78: Transmission Fluid Pan Gasket Assembly Note

1. NOTE: The transmission fluid pan gasket is reusable. Clean and inspect for damage. If not damaged, the gasket should be reused.

Install the transmission fluid pan gasket.

Item 79: Transmission Fluid Pan Assembly Note






1. Install the transmission fluid pan and loosely install the screws.

Item 80: Transmission Fluid Pan Screws Assembly Note






1. Tighten the 16 screws in a crisscross sequence.

Items 81, 82, 83, and 84: Park Pawl Assembly Note

1. NOTE: The 4x2 vehicle is shown, the 4x4 is similar.






Install the parking pawl assembly and gasket.

1. Install the parking pawl shaft.

2. Install the parking pawl return spring.

3. Install the parking pawl.

4. Install a new gasket.

Item 87: Extension Housing Seal Assembly Note






1. On 4x2 vehicles, use the special tool to install the extension housing seal.






2. On 4x4 vehicles, use the special tool to install the extension housing seal.

Items 88 and 89: Transmission Range (TR) Sensor and Screws Assembly Note

1. CAUTION: The digital TR sensor must fit flush against the boss on the case to prevent damage to the sensor.






Install the digital TR sensor and loosely install the screws.

2. CAUTION: Tightening one screw before tightening the other may cause the sensor to bind or become damaged.

NOTE: The manual lever must be in the NEUTRAL position.






Using the special tool, align the digital TR sensor and tighten the screws in an alternating sequence.

Item 92: Fluid Pump Assembly Assembly Note






1. Using the special tool, make sure that the fluid pump gear seal ring is fully seated.






2. Remove the special tool.

Item 93: Front Fluid Pump Seal Assembly Note

1. NOTE: Check and make sure that the garter spring in the seal has not popped off of the converter hub seal.






Install a new seal onto the special tool.






2. Using the special tool, install a new converter hub seal.

Item 94: Input Shaft Assembly Note

1. CAUTION: The splines of the input shaft are not the same length on both ends. The shaft end with the shorter splines goes into the fluid pump.






Install the input shaft.

Item 95: Torque Converter Assembly Note

1. CAUTION: Do not damage the fluid pump gear 0-ring seal when installing the torque converter.

CAUTION: Make sure the converter hub is fully engaged in the pump support and gear and rotates freely. Do not damage the hub seal.

CAUTION: If the torque converter slides out, the hub seal may become damaged.






Lubricate the converter hub with clean automatic transmission fluid.

2. WARNING: The torque converter can fall out if the transmission is tipped. Failure to follow these instructions may cause personal injury.






Using the special tools, install the torque converter by pushing and rotating.






3. Lubricate the torque converter pilot hub with multipurpose grease.

Items 96 and 97: Flexplate Adapter Plate and Nuts Assembly Note

1. CAUTION: The special tool must be used to correctly align the adapter plate to the converter or transmission damage could occur.

In order to correctly install the special service tool, it must be installed using one round and one oblong hole. Using two oblong holes will cause damage to the transmission.

NOTE: Align the identifying mark made on the nut, stud and adapter plate during disassembly for correct installation.






If the vehicle is equipped and the flexplate adapter was removed, use the special tool to install the torque converter flexplate adapter assembly and eight nuts.






2. Install two torque converter flexplate adapter nuts.

Items 98 and 99: Speed Sensor and Screws Assembly Note






1. Using one of the speed sensor holes, fill the transmission with 8.5L (9 quarts) of automatic transmission fluid.

2. NOTE: Inspect the speed sensor 0-ring seals for damage. If damage to the seals is found, install new seals. Lubricate the 0-ring seals with petroleum jelly to prevent damage to the 0-ring seals.





Install the speed sensors.