Fuel Tank and Filler Pipe

FUEL TANK AND FILLER PIPE

Special Tool(s):

SPECIAL TOOL(S)

REMOVAL

1. WARNING:
- The evaporative emissions system contains fuel vapor and condensed fuel vapor. Although not present in large quantities, it still presents the danger of explosion or fire. Disconnect the battery ground cable from the battery to minimize the possibility of an electrical spark occurring, possibly causing a fire or explosion if fuel vapor or liquid fuel are present in the area. Failure to follow these instructions can result in personal injury.
- Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related component. Highly flammable mixtures are always present and can be ignited. Failure to follow these instructions can result in personal injury.

Disconnect the battery ground cable.

2. Release the fuel system pressure.
3. With the vehicle in NEUTRAL, position on a hoist.
4. Evacuate the fuel tank.
5. Remove the driveshaft.
6. If equipped, remove the fuel tank skid plate.

Part 1:

Part 2:

7. Remove the components in the order indicated in the illustration and table. To remove individual components, only carry out the listed steps.

Item 4: Push Connect Fitting Removal Note







1. Remove the fuel filter shield.
1 Remove the nuts.
2 Remove the shield.







2. Disconnect the safety clip.







3. Install the special tool and push it into the fitting.







4. Separate the fittings.
- Inspect for damage.
- Clean the fittings.







5. Remove the fuel filter.
1 Disconnect the fuel tubes.
2 Remove the filter.

Item 6: Clamp Removal Note







1. Disconnect the fuel filler hose from the fuel filler intermediate pipe.







2. Using the special tool, siphon the fuel through the fuel filler hose.

Item 7: Fuel Tank Removal Note







1. Use a suitable jack to support the fuel tank.

Item 14: Fuel Filler Pipe Removal Note
1. Slightly lower the fuel tank.

Items 18 and 19: Quick Connect Fitting Removal Note







1. Unclip the tab.







2. Depress the tabs and press the clip downward.







3. Separate the fittings.

Item 20: Fuel Pump Lock Ring Removal Note







1. Install the special tool.

Item 4: Push Connect Fitting Installation Note







1. NOTE: Lubricate the fuel fitting with clean engine oil.

Align the fuel line fitting and press together until a click is heard.
- Pull on the fitting to make sure it is fully engaged, then install the safety clip.

INSTALLATION
1. To install, reverse the removal procedure.