Part 1 of 3

NOTE: Inspect the transmission case and extension housing for the following:

- stripped screw hole threads

- gasket and mating surfaces for burrs or nicks

- obstructions to vent and fluid passages cracks or warpage

NOTE: Thoroughly clean the transmission case and extension housing in clean automatic transmission fluid and blow dry with compressed air.

NOTE: Lubricate all seals and the servo bores with clean automatic transmission fluid.









































1. Assemble the parts in the order indicated in the following illustrations and tables.

Item 1: Transmission Case Assembly Note

1. WARNING: Make sure the lock pin on the bench-mounted holding fixture is secure. Failure to follow these instructions can result in personal injury.






Using the special tool, install the transmission into the bench with the converter housing facing up.

2. Inspect the case bearing for damage. If damage to the case bearing is indicated, install a new case.

Item 2: Manual Control Lever Seal Assembly Note






1. Using the special tool, install the manual control lever shaft seal and lubricate it with petroleum jelly.

Item 3: Park Pawl Actuating Rod Assembly Note






1. Install the parking lever rod.

Item 4: Manual Control Valve Inner Lever Assembly Note






1. Assemble the manual valve inner lever and parking lever actuating rod as shown.

Item 5: Manual Control Lever Shaft Assembly Note

1. CAUTION: Align the flats on the manual valve inner lever with the flats on the manual control lever shaft.






Install the manual control lever shaft.

Item 6: Manual Control Lever Inner Nut Assembly Note






1. Install the manual valve inner lever onto the manual shaft and loosely install the nut.

Item 7: Manual Control Lever Shaft Retaining Pin Assembly Note

1. CAUTION: Use care not to damage the fluid pan rail surface when installing the retaining pin.

NOTE: Align the manual control lever shaft alignment groove with the manual control lever shaft spring pin bore in the transmission case.






Install the manual control lever shaft spring pin.

- Tap the manual control lever shaft spring pin into the transmission case.

Item 8: Manual Control Lever Inner Nut Assembly Note

1. CAUTION: To avoid damage, do not allow the wrench to strike the manual valve inner lever pin.






Tighten the nut.

Item 9: Output Shaft Thrust Washer No.11 Assembly Note

1. CAUTION: The tabs on the output shaft thrust washer (No.11) point into the case. Make sure the thrust washer is correctly seated.






Install the output shaft thrust washer (No.11).

- Coat the output shaft thrust washer with petroleum jelly.

Item 12: Reverse Band Assembly Note

1. CAUTION: Make sure the band is resting on the two anchor pins in the case.






Install the low/reverse band over the low/reverse brake drum.

Item 13: Reverse Brake Drum and Clutch Assembly Assembly Note






1. Install the low/reverse brake drum.

- Rotate the low/reverse brake drum clockwise to install.

Item 14: Reverse Brake Drum Lever Assembly Assembly Note

1. NOTE: The reverse band actuating lever must fit into the notches in the band.






Install the reverse band actuating lever into the reverse band.

Item 17: Output Shaft Ring Gear Assembly Note

1. CAUTION: Do not damage the seal against the case during assembly.






Install the output shaft ring gear, hub and seal.

Item 18: Output Shaft Retaining Ring Assembly Note

1. CAUTION: Always install a new output shaft retaining ring.






Install a new output shaft retaining ring.

Item 19: Output Shaft Sleeve Assembly Note

1. NOTE: Install the output shaft sleeve with the cone facing up. This sleeve will snap into place when correctly installed.






Install the output shaft sleeve.

Item 22: Reverse Brake Drum Retaining Ring Assembly Note

1. CAUTION: The low/reverse brake drum must be pulled forward to install the low/reverse planet retaining ring.






Install the retaining ring.

Item 26: Forward Planet Assembly Assembly Note

1. NOTE: The No.13 bearing must be correctly seated in the forward planet assembly so the sun gear can be installed correctly.






Install the forward planetary assembly.

Item 35: Intermediate Servo Retaining Ring Assembly Note






. Using the special tool, install the retaining ring.