Cylinder Block Assembly: Specifications
Cylinder BlockCylinder bore diameter - grade 1 90.200 - 90.213 mm (3.5512 - 3.5517 inch)
Cylinder bore diameter - grade 2 90.213 - 90.226 mm (3.5517 - 3.5522 inch)
Cylinder bore diameter - grade 3 90.226 - 90.239 mm (3.5522 - 3.5527 inch)
Cylinder bore maximum taper 0.006 mm (0.0002 inch)
Cylinder bore maximum out - of - round 0.020 mm (0.0008 inch)
Main bearing bore inside diameter 72.401 - 72.422 mm (2.85 - 2.851 inch)
Head gasket surface flatness 0.05 mm (0.0020 inch) in any 150 mm x 150 mm (6.0 inch x 6.0 inch) area
Crankshaft
Main bearing journal diameter 67.483 - 67.503 mm (2.65 - 2.657 inch)
Main bearing journal maximum taper 0.020 mm (0.0007 inch)
Main bearing journal maximum out - of - round 0.05 mm (0.002 inch)
Main bearing journal - to - cylinder block clearance 0.025 - 0.045 mm (0.0009 - 0.0018 inch)
Connecting rod journal diameter 52.983 - 53.003 mm (2.0819 - 2.0867 inch)
Connecting rod journal maximum taper 0.015 mm (0.0005 inch)
Connecting rod journal maximum out-of-round 0.05 mm (0.0020 inch)
Piston and Connecting Rod
Piston diameter - coded red 1 90.177 - 90.197 mm (3.550 - 3.551 inch)
Piston diameter - coded blue 2 90.190 - 90.210 mm (3.5507 - 3.5515 inch)
Piston diameter - coded yellow 3 90.203 - 90.223 mm (3.513 - 3.5521 inch)
Piston - to - cylinder bore clearance 0.012 - 0.0026 mm (0.0005 - 0.001 inch)
Piston ring end gap - top and bottom 0.23 - 0.49 mm (0.01 - 0.02 inch)
Piston ring end gap - oil ring (steel rail) 0.05 - 0.66 mm (0.006 - 0.026 inch)
Piston ring groove width - compression (top) 1.520 - 1.550 (0.06 - 0.610 inch)
Piston ring groove width - compression (bottom) 1.520 - 1.530 mm (0.060 - 0.0602 inch)
Piston ring groove width - oil ring 6.996 - 7.224 mm (0.275 - 0.2844 inch)
Piston ring width - compression 1.49 - 1.47 mm (0.0587 - 0.0579 inch)
Piston ring width - oil ring rail (2) 0.473 - 0.447 mm (0.0186 - 0.0176 inch), 0.483 mm (0.0190 inch) maximum at ID
Piston ring width - oil ring expander 2.038 - 1.960 mm (0.080 - 0.077 inch)
Piston ring - to - groove clearance - compression 0.030 - 0.070 mm (0.0012 - 0.0028 inch)
Piston ring - to - groove clearance - oil ring assembly 0.046 - 0.196 mm (0.0018 - 0.0077 inch)
Piston pin bore diameter 22.0015 - 22.004 mm (0.866 - 0.8663 inch)
Piston pin diameter 21.994 - 21.999 mm (0.866 - 0.8661 inch)
Piston pin length 61.93 - 62.05 mm (2.44 - 2.443 inch)
Piston pin - to - piston fit 0.005 - 0.010 mm (0.0002 - 0.0004 inch)
Connecting rod - to - pin clearance 0.015 - 0.040 mm (0.0006 - 0.00157 inch)
Connecting rod pin bore diameter 22.012 - 22.024 mm (0.866 - 0.867 inch)
Connecting rod length (center - to - center) 150.7 mm (5.93 inch)
Connecting rod maximum allowed bend 0.038 mm per 25 mm (0.0015 - 0.984 inch)
Connecting rod maximum allowed twist 0.050 mm per 25 mm (0.00197 per 0.9843 inch)
Connecting rod bearing bore diameter 56.866 - 56.886 mm (2.238 - 2.239 inch)
Connecting rod bearing - to - crankshaft clearance 0.027 - 0.069 mm (0.001 - 0.0027 inch)
Connecting rod side clearance - assembled to crank (standard) 0.15 - 0.45 mm (0.0059 - 0.0177 inch)
Crankshaft Pulley bolt and washer:
Stage 1 90 Nm (66 ft. lbs.)
Stage 2 Loosen the bolt one full turn
Stage 3 50 Nm (37 ft. lbs.)
Stage 4 additional 90 degrees without exceeding 200 Nm (148 ft. lbs.)
Main bearing caps and bolts:
Stage 1 10 Nm (89 inch lbs.)
Stage 2 25 Nm (18 ft. lbs.)
Stage 3 40 Nm (30 ft. lbs.)
Stage 4 90 degrees
Crankshaft Main Bearing Cap Side Bolts:
Stage 1 40 Nm (30 ft. lbs.)
Stage 2 90 degrees
Connecting Rod Cap Bolts:
Stage 1 25 Nm (18 ft. lbs.)
Stage 2 45 Nm (33 ft. lbs.)
Stage 3 additional 90 degrees