Part 1

Transaxle

Special Tool(s):

Special Tool(s):

Special Tool(s):

Assembly (Steps 1-35)





1. Install the parking pawl assembly.
1. Install the parking pawl and return spring.
2. Install the parking pawl shaft.





2. Install the park pawl roll pin.





3. Using the special tool, install the cup plug.





4. NOTE: The bolt holes are offset and the drive sprocket can only be aligned one way.

Install the driven sprocket support.





5. Install the bolts.
^ Tighten to 13 Nm (10 ft. lbs.).





6. Using the special tool, install the converter impeller hub seal.





7. Install the differential carrier thrust bearing.
1. Install the differential carrier thrust washer.
2. Install the differential carrier thrust bearing and race (tabs down).





8. Install the final drive ring gear.





9. Install the rear planet support spacer.





10. Install the final drive differential assembly.





11. Align the rear lube tube holes in the case window.








12. NOTE: The retaining ring must be correctly installed.

Using the special tool, install the beveled retaining ring.





13. CAUTION: If the support is not visible on the inside diameter of the retaining ring, the low/intermediate piston could be damaged.

Make sure that the beveled retaining ring seats correctly in the case groove with the bevel down. The final drive support must be visible on the inside diameter of the retaining ring but must not seat against the case wall.





14. Place a screwdriver into the differential case and pry up to make sure that the retaining ring is fully seated in the top of the case groove.





15. Install the special tools.





16. Remove the No. 15 needle bearing.





17. NOTE: The dial indicator extension rod must set on the No. 15 bearing surface.

Install the special tools.





18. Install the special tool and zero the dial indicator.





19. Tighten the bolt.
^ Tighten to 1.5 Nm (12 inch lbs.).





20. Read and record the dial indicator reading. If the dial indicator reading indicates movement more than the specification, the next larger beveled ring retainer will need to be used.











21. Select the correct beveled retaining ring.

22. NOTE: Make sure the No. 15 needle bearing is on the rear planet support hub and the black plastic No. 15 thrust washer is in place on top of the low/intermediate clutch spring retainer.

Install the No. 15 thrust bearing.





23. Check the clearance for the No. 16 thrust washer. Mount the Dial Indicator with the stylus on the end of the output shaft. Zero the dial indicator.





24. Tighten the bolt. Read and record the dial indicator reading.
^ Tighten to 1.5 Nm (12 inch lbs.).

No. 16 Thrust Race (Washer):

No. 16 Thrust Race (Washer):

No. 16 Thrust Race (Washer)





25. NOTE: The beveled retaining ring and the rear planet support must be removed to change the No. 16 thrust race.

If the clearance is not within specification a thicker or thinner washer will need to be added.





26. Install the low/intermediate one-way clutch assembly.





27. NOTE: The friction plate internal splines will center the one-way clutch.

Install the low/intermediate clutch pressure plate.
1. Install the low/intermediate clutch wave spring.
2. Install the low/intermediate clutch pack.
3. Install the low/intermediate clutch pressure plate.





28. CAUTION: Make sure that the retaining ring is seated in the case groove.

Install the low/intermediate clutch retaining ring.





29. WARNING: To prevent injury, wear eye protection when using pressurized air.

NOTE: Be sure the pressurized air is dry and regulated at 276 kPa (40 psi).

Apply regulated air pressure to the low/intermediate apply port. Make sure that the piston moves and no air is leaking past the piston seal.
30. Measure the clearance between the clutch pressure plate and the low/intermediate clutch retainer. If the clearance is not within specification a thicker or thinner retainer may be needed.

Selective Retaining Rings:

Selective Retaining Rings:

Selective Retaining Rings





31. Install the coast band.
1. Install the coast band.
2. Align the anchor pin pocket with the anchor pin in the case.





32. Install the low/intermediate drum. Rotate the low/intermediate drum and sun gear into the low/intermediate one-way clutch.





33. Install the park rod abutment and make sure that the park pawl moves freely.
^ Tighten to 28 Nm (21 ft. lbs.).








34. Install the coast band piston cover.
1. Install the coast band servo piston spring.
2. Install the coast band servo piston.
3. Install the coast band servo piston cover.





35. Using the special tool, install the coast servo cover retaining ring.