Part 1
TransmissionSpecial Tools (part 1):
Special Tools (part 2):
Special Tool(s)
Material:
Material
Disassembled Views (part 1):
Disassembled Views (part 2):
Disassembled Views (part 3):
Disassembled Views (part 4):
Disassembled Views (part 5):
Disassembled Views (part 6):
Disassembled Views (part 7):
Disassembled Views (part 8):
Disassembled Views (part 9):
Disassembled Views
All vehicles
1. If removed, position the rear case roller bearing in the case.
2. Using the special tools, install the roller bearing.
3. Install the snap ring.
4x2 vehicles
4. Using the special tools, install the rear case roller bearing in the case.
5. Install the roller bearing snap ring.
4x4 vehicles
6. Using the special tools, install the rear bearing spacer.
7. Install the rear bearing spacer snap ring.
All vehicles
8. Place the transmission in the vertical position.
9. Install the planet carrier hub and output shaft assembly.
10. Install the silver shim (caged bearing) on the planet carrier hub and output shaft assembly.
11. Position the park pawl pin into the case.
12. Position the park pawl into the case and push the park pawl pin in to hold the park pawl and spring in position.
13. Install the park pawl pin bolt.
^ Tighten to 35 Nm (26 ft. lbs.).
4x4 vehicles
14. Position a new output shaft seal in place.
15. Using the special tool, install the output shaft seal.
4x2 vehicles
16. Install the anti-click washer.
17. Position a new output shaft seal in place.
18. Using the special tool, install the output shaft seal.
19. Install the rear transmission mount bracket.
^ Tighten to 65 Nm (48 ft. lbs.).
20. Install the output shaft flange.
21. Install a new output shaft flange nut.
^ Tighten to 60 Nm (44 ft. lbs.).
^ After installing the new nut, it must be staked at the slots to prevent it from coming loose.
All vehicles
22. Install the roller bearing race in the bottom of the carrier.
23. Snap the top and the bottom roller bearings onto the sun gear.
24. NOTE: When installing the sun gear, make sure that the taper edge is facing up toward the torque converter housing.
Install the sun gear into the planet assembly.
25. Install the low/reverse sun gear.
26. Install the low/reverse thrust bearing (T7).
27. NOTE: Inspect and install new thrust bearings as required.
Install the select fit thrust gear shim.
28. Install the planet carrier.
29. Install the low/reverse clutch plates, starting with the pressure plate and alternating between the friction and steel plates, and ending with the wave spring plate on the top.
30. Install the roller bearing and shim onto the center support.
31. NOTE: Make sure that when installing the center support the feed holes on the center support are lined up with the feed holes in the case.
Install the center support into the case.
32. NOTE: Rotate case 180 degrees.
Using the special tool, install the center support snap ring. Tap the snap ring into the case to make sure that it is seated into the case.
33. Using the special tool, lift up on the output shaft and record the reading. The reading should be within 0.15 - 0.35 mm (0.006 - 0.013 inch).
^ If the reading is not within the specification, install a different (either thinner or thicker) select fit thrust gear shim.
34. Install the roller bearing if not previously installed on the direct clutch drum.
35. Install the direct clutch drum.