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Engine - Loud Valve Train Ticking Noise

TSB 06-9-11

05/15/06

LOUD TICKING NOISE - 3-VALVE ENGINES - STUCK
LASH ADJUSTER

FORD:
2006 Mustang, Expedition, Explorer, F-150, F-250, F-350

LINCOLN:
2006 Mark LT, Navigator

MERCURY:
2006 Mountaineer

ISSUE
Some vehicles equipped with 4.6L, 5.4L, and 6.8L 3-valve engines built between 1/11/2006 and 2/14/2006 may exhibit a loud ticking noise in the valve train area. This may be caused by a stuck/collapsed lash adjuster.

ACTION
Verify engine build date, isolate, and replace any stuck/collapsed lash adjuster by following the Service Procedure.

SERVICE PROCEDURE

1. Check date code on the engine, located on the engine timing cover.

a. Date code between 1/11/2006 and 2/14/2006, proceed to Step 2.

b. Date code NOT between 1/11/2006 and 2/14/2006, this TSB does not apply, perform normal diagnostics.

2. Isolate the source of the noise to the cam cover on either Bank 1 or Bank 2. If the noise is not isolated to either cam cover, this TSB does not apply. Follow normal Workshop Manual (WSM) procedures for additional diagnostics.

3. Remove the appropriate cam cover.

4. Check for stuck/collapsed lash adjuster(s) by placing the cam lobe on the base circle and inspecting for loose cam followers as a result of the lash adjuster plunger being bottomed out.

NOTE
A COLLAPSED LASH ADJUSTER WILL RESULT IN EXCESSIVE CLEARANCE BETWEEN THE LASH ADJUSTER AND THE CAM FOLLOWER.

NOTE
WHEN CHECKING "3V" LASH ADJUSTERS - A "SPONGY" LASH ADJUSTER IS NORMAL WHEN OIL PRESSURE IS "NOT" APPLIED.

5. Replace only the affected lash adjuster(s) on the affected bank(s) following the procedures outlined in the appropriate WSM, Section 303.





Parts Block

WARRANTY STATUS: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage

OPERATION DESCRIPTION TIME

060911A 2006 Expedition/Navigator 4.6 Hrs.
5.4L 3V: Isolate And
Replace Lash Adjuster(s)
Right Side Of Engine (Do
Not Use With 6051A,
6306A, 9424A, 6584A,
6256A, 6250A, 6500A)

060911A 2006 F-150/Mark LT 5.4L 3.8 Hrs.
3V: Isolate And Replace
Lash Adjuster (s) Right
Side Of Engine (Do Not
Use With 6051A, 6306A,
9424A, 6584A, 6256A,
6250A, 6500A)

060911A 2006 Explorer/Mountaineer 2.6 Hrs.
4.6L 3V: Isolate And
Replace Lash Adjuster(s)
Right Side Of Engine (Do
Not Use With 6051A,
6306A, 9424A, 6584A,
6256A, 6250A, 6500A)

060911A 2006 Super Duty 5.4L 3V: 3.2 Hrs.
Isolate And Replace Lash
Adjuster(s) Right Side Of
Engine (Do Not Use With
6051A, 6306A, 9424A,
6584A, 6256A, 6250A,
6500A)

060911A 2006 Super Duty 6.8L 3V: 4.9 Hrs.
Isolate And Replace Lash
Adjuster(s) Right Side Of
Engine (Do Not Use With
6051A, 6306A, 9424A,
6584A, 6256A, 6250A,
6500A)

060911A 2006 Mustang 4.6L 3V: 2.3 Hrs.
Isolate And Replace Lash
Adjuster (s) Right Side Of
Engine (Do Not Use With
6051A, 6306A, 9424A,
6584A, 6256A, 6250A,
6500A)

060911B 2006 Expedition/Navigator 2.6 Hrs.
5.4L 3V: Isolate And
Replace Lash Adjuster(s)
Left Side Of Engine (Do
Not Use With 6051A,
6306A, 9424A, 6584A,
6256A, 6250A, 6500A)

060911B 2006 F-150/Mark LT 5.4L 2.6 Hrs.
3V: Isolate And Replace
Lash Adjuster (s) Left Side
Of Engine (Do Not Use
With 6051A, 6306A,
9424A, 6584A, 6256A,
6250A, 6500A)

060911B 2006 Explorer/Mountaineer 2.4 Hrs.
4.6L 3V:: Isolate And
Replace Lash Adjuster(s)
Left Side Of Engine (Do
Not Use With 6051A,
6306A, 9424A, 6584A,
6256A, 6250A, 6500A)

060911B 2006 Super Duty 5.4L 3V: 2.7 Hrs.
Isolate And Replace Lash
Adjuster(s) Left Side Of
Engine (Do Not Use With
6051A, 6306A, 9424A,
6584A, 6256A, 6250A,
6500A)

060911B 2006 Super Duty 6.8L 3V: 3.1 Hrs.
Isolate And Replace Lash
Adjuster(s) Left Side Of
Engine (Do Not Use With
6051A, 6306A, 9424A,
6584A, 6256A, 6250A,
6500A)

060911B 2006 Mustang 4.6L 3V: 2.4 Hrs.
Isolate And Replace Lash
Adjuster (s) Left Side Of
Engine (Do Not Use With
6051A, 6306A, 9424A,
6584A, 6256A, 6250A,
6500A)

060911C 2006 Expedition/Navigator 6.6 Hrs.
5.4L 3V: Isolate And
Replace Lash Adjuster(s)
Both Sides Of Engine (Do
Not Use With 6051A,
6306A, 9424A, 6584A,
6256A, 6250A, 6500A)

060911C 2006 F-150/Mark LT 5.4L 5.6 Hrs.
3V: Isolate And Replace
Lash Adjuster (s) Both
Sides Of Engine (Do Not
Use With 6051A, 6306A,
9424A, 6584A, 6256A,
6250A, 6500A)

060911C 2006 Explorer/Mountaineer 4.4 Hrs.
4.6L 3V: Isolate And
Replace Lash Adjuster(s)
Both Sides Of Engine (Do
Not Use With 6051A,
6306A, 9424A, 6584A,
6256A, 6250A, 6500A)

060911C 2006 Super Duty 5.4L 3V: 5.3 Hrs.
Isolate And Replace Lash
Adjuster(s) Both Sides Of
Engine (Do Not Use With
6051A, 6306A, 9424A,
6584A, 6256A, 6250A,
6500A)

060911C 2006 Super Duty 6.8L 3V: 7.4 Hrs.
Isolate And Replace Lash
Adjuster(s) Both Sides Of
Engine (Do Not Use With
6051A, 6306A, 9424A,
6584A, 6256A, 6250A,
6500A)

060911C 2006 Mustang 4.6L 3V: 4.2 Hrs.
Isolate And Replace Lash
Adjuster (s) Both Sides Of
Engine (Do Not Use With
6051A, 6306A, 9424A,
6584A, 6256A, 6250A,
6500A)

DEALER CODING
CONDITION
BASIC PART NO. CODE
6500 69





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