Operation CHARM: Car repair manuals for everyone.

Installation

Transfer Case

Special Tool:





Special Tool(s)

Installation
1. Install a new transfer case-to-transmission gasket onto the transfer case.
2. Position the transfer case and install the 7 transfer case-to-transmission bolts.
^ Tighten to 41 Nm (30 ft. lbs.).





3. Remove the transmission jack from the transfer case.





4. Connect the vent hose to the transfer case.





5. Connect the shift motor electrical connector.





6. Position the skid plate and install the 4 bolts, if equipped.
^ Tighten to 24 Nm (18 ft. lbs.).

7. Install the front driveshaft.
8. Install the rear driveshaft.
9. Fill the transfer case.