Part 4
EngineAssembly (Steps 82-108)
82. NOTE: Apply dielectric grease to the inside of the spark plug wire boots before attaching to the spark plugs and the ignition coil.
Install and connect the spark plug wires and retainers as an assembly.
83. NOTE: Install a new oil level indicator tube O-ring seal.
Install the oil level indicator tube and the retaining nut.
^ Tighten to 10 Nm (89 inch lbs).
84. Connect the quick disconnect crankcase vent hose to the intake manifold.
85. Connect the quick disconnect crankcase vent hose and connect the crankcase vent hose valve electrical connector.
86. Connect the intake manifold runner control (IMRC) electrical connector.
87. Connect the CMP sensor electrical connector.
88. Connect the oil pressure sensor electrical connector and install the engine harness pin-type retainer.
89. Install the RH engine mount bracket and 4 bolts.
^ Tighten to 48 Nm (35 ft. lbs).
90. Install the catalyst monitor sensor electrical connector bracket.
^ Tighten to 28 Nm (21 ft. lbs).
91. Connect the CKP sensor electrical connectors.
92. Install the power steering pump bracket and 4 mounting bolts.
1 Tighten to 25 Nm (18 ft. lbs).
2 Tighten to 48 Nm (35 ft. lbs).
93. Install the accessory drive belt tensioner and 3 bolts.
^ Tighten to 25 Nm (18 ft. lbs).
94. NOTE: Install a new coolant pump outlet tube O-ring seal and lubricate with clean engine coolant.
Install the coolant pump outlet tube.
^ Install the 2 bolts and tighten to 10 Nm (89 inch lbs).
^ Connect the 3 coolant hoses.
- Reposition the clamps.
95. Install the A/C compressor bracket and 4 bolts.
^ Tighten to 47 Nm (35 ft. lbs).
96. Install the A/C compressor mounting bracket brace and generator mounting bracket as an assembly and install the 4 bolts.
1 Tighten to 25 Nm (18 ft. lbs).
2 Tighten to 47 Nm (35 ft. lbs).
97. Install the coolant extension tube and bracket and bolt.
^ Tighten to 25 Nm (18 ft. lbs).
98. Install the generator and 3 bolts.
^ Tighten to 25 Nm (18 ft. lbs).
99. Connect the generator.
^ Install the B+ wire terminal and nut and tighten to 8 Nm (71 inch lbs).
^ Connect the generator electrical connector.
100. Install the accessory drive idler pulley and bolt.
^ Tighten to 47 Nm (35 ft. lbs).
101. Install the coolant pump pulley and 4 bolts.
^ Tighten to 11 Nm (8 ft. lbs).
102. NOTE: RH shown, LH similar.
Install the special tools.
103. Install the engine lifting equipment.
104. Remove the engine from the stand.
NOTE: Lubricate the crankshaft rear seal lips with clean engine oil prior to installation.
Assemble the special tools and the crankshaft rear seal.
105. Install the special tools on the rear of the crankshaft.
106. Install the crankshaft rear seal.
107. Tighten the center jack screw until the spacer contacts the engine block.
108. Install the flywheel and 6 bolts.
^ Tighten to 80 Nm (59 ft. lbs).
