Principles of Operation

PRINCIPLES OF OPERATION

The smart junction box (SJB) monitors the headlamp switch position by sending voltage reference signals on multiple circuits to the headlamp switch. At any given time, one of the signal circuits is routed to ground. If the SJB does not detect any of the inputs to the headlamp switch is active (routed to ground) for 5 seconds, the SJB turns on the exterior lights and keeps them on for 10 minutes after the ignition switch is turned off (or 10 minutes from the time the SJB does not detect any headlamp switch input if the ignition switch was already off). If the SJB detects multiple circuits short to ground, the SJB implements a planned strategy depending on the multiple inputs received. If either of these situations occur, the SJB should NOT be ruled immediately as being at fault. This is normal behavior of the SJB design as it has detected a fault with the inputs from the headlamp switch.

The SJB also monitors the multifunction switch for a flash-to-pass or high beam request. There are 2 voltage reference circuits which monitor this. When the multifunction switch is in the FLASH-TO-PASS or HIGH BEAM position, the voltage signal is routed to ground.

When the SJB receives an input requesting the headlamps on, the SJB supplies voltage to the low beam and high beam bulbs as necessary.

The SJB utilizes a protective circuit strategy for many of its outputs (for example, the headlamp output circuit). Output loads (current level) are monitored for excessive current (typically short circuits) and are shut down (turns off the voltage or ground provided by the module) when a fault is detected. A continuous DTC is stored at that time for the fault. The circuit will then reset after an ignition cycle or customer demand of the function (switching the component on, 30-minute battery saver being energized). When an excessive circuit load occurs several times, the module shuts down the output until a repair procedure is carried out. At the same time, the continuous DTC that was stored on the first failure will not clear by a command to clear the continuous DTCs. The module will not allow this code to be cleared or the circuit restored to normal until a successful on-demand self-test proves that the fault has been repaired. After the on-demand self-test has successfully completed (no on-demand DTCs present), the continuous DTC will have been cleared and the circuit function will return.