Caliper Removal and Installation, Rear

Brake Caliper

Material:

Removal and Installation

Disc Brake System - Exploded View:

WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of serious personal injury.

WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.

CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.

CAUTION: Do not allow brake fluid to overflow from the master cylinder reservoir. Brake fluid may damage the high-voltage components.

NOTE: The rear brake pads will wear at approximately twice the rate of the front brake pads.

1. Remove the wheel and tire.

2. NOTE: The following steps must be followed to prevent the accumulator from charging and pressurizing the brake system.

Disconnect the battery.
^ Remove the battery junction box (BJB) fuses 9 (50A) and 18 (50A).
3. Remove the brake flexible hose flow bolt and discard the 2 copper washers.
^ To install, tighten to 35 Nm (26 lb-ft).
4. Remove the 2 brake caliper guide bolts.
^ To install, tighten to 35 Nm (26 lb-ft).
5. Remove the brake caliper.
6. Remove the brake pads from the caliper.
7. To install, reverse the removal procedure.
^ Bleed the brake system.