Installation

Engine








Installation

CAUTION: If used as a leverage device, the fuel rail can be damaged. Care must be taken when working around the fuel rail.

1. Position the engine in the vehicle and remove the floor crane and special tool.





2. Install the RH engine support insulator nuts.
^ Tighten to 90 Nm (66 lb-ft).





3. Remove the special tool from the RH side of the engine.





4. Install the heater tube bracket bolt.
^ Tighten to 34 Nm (25 lb-ft).





5. If equipped, connect the block heater electrical connector and the wiring harness retainer.





6. Remove the special tool from the LH side of the engine.





7. Install the LH engine support insulator through bolt.
^ Tighten to 103 Nm (76 lb-ft).





8. Position the battery cable harness bracket and install the nut.
^ Tighten to 15 Nm (11 lb-ft).





9. Position the transmission cooler tubes and install the nut.
^ Tighten to 23 Nm (17 lb-ft).





10. Install the oil filter.
^ Tighten to 13 Nm (10 lb-ft).





11. Install the transmission.
12. Attach the starter wiring and install the nuts. Install the terminal cover.
1 Tighten the S-terminal nut to 6 Nm (53 lb-in).
2 Tighten the B-terminal nut to 12 Nm (9 lb-ft).





13. Install a new gasket and a new O-ring seal. Position the A/C tube, install the nut, close the latch and connect the A/C high pressure cutoff switch electrical connector.
^ Tighten to 15 Nm (11 lb-ft).





14. Install new gaskets and new O-ring seal. Position the A/C tubes and install the nuts.
^ Tighten the A/C fitting nuts to 15 Nm (11 lb-ft).
^ Tighten the A/C tube bracket nut to 10 Nm (89 lb-in).





15. Position the evaporative emissions (EVAP) hose and connect it to the EVAP canister purge valve. Connect the EVAP canister purge valve electrical connector.





16. Connect the brake booster vacuum hose.





17. Position the power steering pump and install the bolts.
^ Tighten to 25 Nm (18 lb-ft).





18. NOTE: A/C compressor shown removed for clarity.

Position the power steering pressure (PSP) hose and the power steering reservoir-to-power steering pump hoses and install the bolts.
^ Tighten to 11 Nm (8 lb-ft).





19. Connect the power steering pressure switch electrical connector.





20. Connect the lower radiator hose to the coolant pump.





21. Position the power steering pump pulley and install the bolts finger tight.





22. Rotate the accessory drive belt counterclockwise and install the accessory drive belt.





23. Tighten the power steering pump pulley bolts.
^ Tighten to 25 Nm (18 lb-ft).





24. Install the upper radiator hose.





25. Connect the EVAP hose.





26. Position the ground wire and install the bolt.
^ Tighten to 10 Nm (89 lb-in).





27. Connect the heater hoses and the vacuum hose.
^ Connect the heater control valve vacuum hose.





28. Connect the engine wiring harness-to-PCM electrical connectors and the wiring harness electrical connector. Attach the wiring harness retainer.





29. Position the hood and install the 4 bolts.
^ Tighten to 12 Nm (9 lb-ft).





30. Connect the windshield washer hose.





31. Install the air cleaner and the air cleaner outlet pipe.
32. Install the cooling fan.
33. Connect the battery cable connectors and install the nuts. Close the cover.
^ Tighten to 12 Nm (9 lb-ft).





34. Connect the electrical connector and attach the wiring harness retainers.





35. Position the ground wire and install the nut.
^ Tighten to 9 Nm (80 lb-in).





36. Connect the battery cables. For additional information, refer to Battery.
37. Connect the fuel supply tube spring lock coupling. For additional information, refer to Fuel Delivery and Air Induction.
38. Fill the engine with clean engine oil.
39. Fill the cooling system.
40. Recharge the A/C system.
41. Start the engine and check for leaks. Stop the engine and check all fluid levels.
42. Carry out the fluid level check for the transmission.