Part 3

Engine


























Assembly (Steps 61-90)
61. Tighten the 4 coolant pump bolts.
^ Tighten to 25 Nm (18 lb-ft).





62. Position the accessory drive belt tensioner and install the 3 bolts.
^ Tighten to 25 Nm (18 lb-ft).





63. Install the 3 accessory drive belt idler pulleys, the coolant pump pulley and the 7 bolts.
^ Tighten to 25 Nm (18 lb-ft).





64. Install the crankshaft position (CKP) sensor and the bolt.
^ Tighten to 10 Nm (89 lb-in).





65. Install the LH camshaft position (CMP) sensor and the bolt.
^ Tighten to 10 Nm (89 lb-in).





66. Install the RH CMP sensor and the bolt.
^ Tighten to 10 Nm (89 lb-in).





67. NOTE: If not secured within 4 minutes, the sealant must be removed and the sealing area cleaned. To clean the sealing area, use silicone gasket remover and metal surface prep. Follow the directions on the packaging. Failure to follow this procedure can cause future oil leakage.

Apply silicone gasket and sealant in 2 places where the engine front cover meets the RH cylinder head.





68. CAUTION: Install the valve cover carefully, or the variable camshaft timing (VCT) solenoid may be damaged.

Position the RH valve cover and gasket on the cylinder head and tighten the 9 bolts in the sequence shown.
^ Tighten to 10 Nm (89 lb-in).





69. NOTE: If not secured within 4 minutes, the sealant must be removed and the sealing area cleaned. To clean the sealing area, use silicone gasket remover and metal surface prep. Follow the directions on the packaging. Failure to follow this procedure can cause future oil leakage.

Apply silicone gasket and sealant in 2 places where the engine front cover meets the LH cylinder head.





70. CAUTION: Install the valve cover carefully, or the variable camshaft timing (VCT) solenoid may be damaged.

Position the LH valve cover and gasket on the cylinder head and tighten the 10 bolts in the sequence shown.
^ Tighten to 10 Nm (89 lb-in).





71. Inspect the RH exhaust manifold for flatness.
72. Install 8 new RH exhaust manifold studs.
^ Tighten to 12 Nm (9 lb-ft).
73. Position new gaskets, the RH exhaust manifold and tighten the 8 new nuts in the sequence shown.
^ Tighten to 25 Nm (18 lb-ft).





74. Position the RH heat shield and install the bolts.
^ Tighten to 10 Nm (89 lb-in).





75. Position the RH engine support insulator bracket and install the bolts.
^ Tighten to 72 Nm (53 lb-ft).





76. Position the oil level indicator tube and install the bolt.
^ Install a new O-ring seal and lubricate the O-ring seal with clean engine oil prior to installation.
^ Tighten to 10 Nm (89 lb-in).





77. Inspect the LH exhaust manifold for flatness.
78. Install 8 new LH exhaust manifold studs.
^ Tighten to 12 Nm (9 lb-ft).
79. Position new gaskets, the LH exhaust manifold and tighten the 8 new nuts in the sequence shown.
^ Tighten to 25 Nm (18 lb-ft).





80. Position the LH exhaust manifold heat shield and install the bolts.
^ Tighten to 10 Nm (89 lb-in).





81. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These may cause scratches and gouges resulting in leak paths. Use a plastic scraper to clean the sealing surfaces.

Clean the oil filter adapter sealing surfaces using silicone gasket remover, metal surface prep and a plastic scraping tool. Follow the directions on the packaging.

82. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.

NOTE: Clean and inspect the mating surfaces and install new gaskets.

Position the oil filter adapter and install the bolts.
^ Tighten to 25 Nm (18 lb-ft).





83. NOTE: Lubricate the oil filter gasket with clean engine oil.

Install a new oil filter.
^ Tighten the oil filter until the gasket makes contact, then use an oil filter strap wrench to tighten the filter an additional 270 degrees.
84. Position the LH engine support insulator bracket and install the bolts.
^ Tighten to 72 Nm (53 lb-ft).





85. NOTE: LH shown, RH similar.

Install the 8 ignition coils and the 8 bolts.
^ Tighten to 6 Nm (53 lb-in).





86. Connect the PCV hose to the LH valve cover.





87. Connect the breather tube to the RH valve cover.





88. NOTE: Install new O-ring seals and lubricate the O-ring seals with clean engine coolant.

Position the heater supply tube and the hoses as an assembly and install the stud bolt.
^ Tighten to 10 Nm (89 lb-in).





89. Position the engine wiring harness and attach the electrical connectors to the heater supply tube bracket.





90. Position the ground strap and install the nut.
^ Tighten to 10 Nm (89 lb-in).