Operation CHARM: Car repair manuals for everyone.

Inspection And Verification




High-Voltage Converter/Inverter

Inspection and Verification

WARNING: When servicing the high-voltage system, establish a buffer zone per the specified procedure. Failure to follow this instruction may result in serious personal injury or death.

WARNING: Depower the high-voltage traction battery (HVTB) before carrying out any removal or installation procedures affecting the high-voltage battery system. Failure to follow this instruction may result in serious personal injury or death.

WARNING: Wear high-voltage insulated safety gloves and a face shield when working with high-voltage batteries or cables. The high-voltage insulated safety gloves should be of the appropriate safety and protection rating. Inspect the gloves before use and always wear them with the leather outer glove. Any hole in the rubber insulating glove is a potential entry point for high-voltage. Failure to follow these instructions may result in serious personal injury or death.

WARNING: Turn OFF the ignition switch for a minimum of 5 minutes before removing high-voltage cables. High-voltage cables and wiring are orange in color. The nominal high-voltage traction battery voltage (HVTB) is 330 V DC. Failure to follow these instructions may result in serious personal injury or death.

1. Verify the customer concern.

2. Visually inspect for obvious signs of electrical damage.

Visual Inspection Chart:





3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.

4. If the cause is not visually evident, verify the symptom and GO to Symptom Chart. Symptom Related Diagnostic Procedures

5. Clear the continuous DTCs and carry out the Self Test Diagnostics for the PCM.

6. If the DTCs retrieved are related to this concern, go to the DTC Chart. For all other DTCs, refer to Body Control Systems. Diagnostic Trouble Code Tests and Associated Procedures